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rallysteve



Member Since: 10 Feb 2014
Location: Cumbria
Posts: 2200

United Kingdom 2002 Defender 110 Td5 DCPU Keswick Green
Dented rear quarter ideas?
The rear quarter panel/rear panel on my 110 has been dented since we bought it about 6years ago which hasn't really bothered me previously but as it will be having a rebuilt and new paintjob in the new year it seems a good time to sort it out.

The dent looks to have been caused by someone reversing into something and it contacting the rear fog light (before the ladder and bumperettes were fitted) which has pushed the whole panel in slightly. This is most noticeable by the visible gap between the panel and vertical rear corner capping.

I was originally intending to replace the panel but i don't want to end up with a load of visible pop rivets along the originally spot welded joins to the bottom section and wheel arch box. If it was the otherside i wouldn't be as bothered as the numberplate would hide most of the rivets.

The dent is too large and shallow to make filler practical. Does anyone have any suggestions other than leaving as is or trying a PDR person?

(Apologies, hard to photo a dent on a white body!)



Click image to enlarge



Click image to enlarge


Cheers Steve 02' 110 TD5 Double Cab Rebuild Thread
84' 90 3.9 V8 Caged Pickup Build Thread - Now For Sale
Post #865006 2nd Nov 2020 5:53pm
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Dinnu



Member Since: 24 Dec 2019
Location: Lija
Posts: 3209

Malta 2012 Defender 90 Puma 2.2 CSW Santorini Black
Firstly I would suggest to take the fog lamp out to make a better assessment on the damage.
Most likely you will find a sharp dent around the fog lamp.

I would be tempted to push it from the back side, concentrate the force pushing back to where it was pushed in the first place.
Since you will be pushing back, support the lower side of the corner panel so you do not concentrate the force pushing back on the rivets/spot welds.

Would be good to gauge your progress against a flat edge. But you could also feel the dents by the palm of your hand.

Be careful not to stretch the aluminum. 1988 90 Hard Top, 19J Diesel Turbo, Shire Blue - Restoration ongoing
2012 90 CSW, 2.2TDCI, Santorini Black
Post #865019 2nd Nov 2020 6:08pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 16879

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
If you're getting a repaint (as your original post says) take it to a competent bodywork specialist and get it reapired.

otherwise remove all the lights and fitting from the area, work it back more or less into shape, and if necessary skim with filler prior to painting.

It doesn't look a difficult blemish to repair to me from the photos.
Post #865047 2nd Nov 2020 7:23pm
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ickle



Member Since: 22 Jul 2010
Location: South Vendee
Posts: 1728

France 2008 Defender 110 Puma 2.4 CSW Alpine White
As BW says should be easy for a body shop to repair.

As A DIY option, unrivet the capping, repair & 'flatten' the existing then bond with sikaflex or similar a new panel over the existing - you may need to cut/grind the return off the left hand side to allow the panel to move to the right enough if that makes sense.

There should be enough tolerance to slide a panel up under the top capping.

The original structure will be intact, the corner capping, top capping and ladder will cover any edges and the panel being 1.5mm (panel plus glue) thicker won't be noticeable on a meccano truck!

HTH Keith
Post #865068 2nd Nov 2020 8:46pm
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sako243



Member Since: 08 Jul 2014
Location: Wales
Posts: 1188

Wales 1994 Defender 110 300 Tdi CSW Alpine White
Put your hand behind it and push gently... Whistle

You'll be surprised at how thin that panel is and how easily it can flex. Ed
82 Hotspur Sandringham 6x6
95 Defender 110 300Tdi
Post #865089 2nd Nov 2020 9:58pm
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Likeomg



Member Since: 29 Jun 2012
Location: Lake District / Newcastle
Posts: 2626

2010 Defender 90 Puma 2.4 HT Stornoway Grey
think you got lucky, there was a really nice 110 adventure in Keswick few weeks back with a huge squish to the rear 1/4
Post #865094 2nd Nov 2020 10:07pm
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