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a13x



Member Since: 25 Sep 2011
Location: Burton on Trent
Posts: 551

United Kingdom 
Double cardan propshafts
After a little advice. Looking to upgrade a lot of the underside the next few months and unsure of what front propshaft as a replacement.

I’m looking at the Gwynn Lewis props but is a significant step up in price from their updated standard version to the double cardan front prop. The truck is on standard springs/wheels and no plans to change tyre height any time soon. It does virtually no off road use. With that in mind, will I need to spend the extra amount or will there be little benefit? [/list]
Post #804597 3rd Dec 2019 5:06pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 7685

2011 Defender 110 Puma 2.4 USW Stornoway Grey
What vehicle?

Some argue a puma benefits from DC prop due to different flange angles on std suspension.

Personally i dont see the requirement on std setup. Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop
Post #804600 3rd Dec 2019 5:16pm
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JOW240725



Member Since: 04 May 2015
Location: Suffolk
Posts: 7873

United Kingdom 2012 Defender 110 Puma 2.2 XS CSW Orkney Grey
If on standard power and tyres and little off-road why do you want to upgrade anything? James
MY2012 110 2.2TDCi XS SW Orkney Grey - http://www.defender2.net/forum/topic43410.html
MY1990 110 200TDi SW beautifully faded Portofino Red - https://www.defender2.net/forum/post743641.html#743641
MY1984 90 V8 Slate Grey - https://www.defender2.net/forum/post744557.html#744557
Instagram @suffolk_rovers
Post #804602 3rd Dec 2019 5:21pm
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Supacat



Member Since: 16 Oct 2012
Location: West Yorkshire
Posts: 11018

United Kingdom 2013 Defender 110 Puma 2.2 XS DCPU Keswick Green
Can't really see any benefit if you are not lifting the vehicle.
Post #804608 3rd Dec 2019 5:29pm
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windy81



Member Since: 14 Mar 2018
Location: North Wales
Posts: 311

Wales 1992 Defender 90 200 Tdi HT Firenze Red
double cardan is effectively a cv joint or so i read, making the front std front prop imbalance,smooth.

When I can i'll be putting a gwyn lewis dc prop on mine
Post #804616 3rd Dec 2019 6:22pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 16876

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
There is noticeably (just!) less vibration from the front driveline of a Puma when fitted with a DC prop.

The geometry of the driveline, with different front and rear flange angles, means that a standard propshaft cannot avoid some vibration. A DC prop does make a difference.
Post #804617 3rd Dec 2019 6:31pm
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a13x



Member Since: 25 Sep 2011
Location: Burton on Trent
Posts: 551

United Kingdom 
I have some play in the propshaft uj and might as well spend change the entire prop
Post #804622 3rd Dec 2019 6:58pm
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Retroanaconda



Member Since: 04 Jan 2012
Location: Scotland
Posts: 2548

Scotland 
a13x wrote:
I have some play in the propshaft uj and might as well spend change the entire prop


By that logic why not replace the whole vehicle?

UJs can be had for c. £25 each and its an hours work to change them with basic tools.
Post #804626 3rd Dec 2019 7:23pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 7685

2011 Defender 110 Puma 2.4 USW Stornoway Grey
^^^^^^ exactly. Spending for the sake of it. Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop
Post #804633 3rd Dec 2019 8:17pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 16876

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Not really. In any application where the two flanges of the propshaft are not coplanar there will be an inevitable vibration, it simply cannot be avoided (it can if the flanges are not coaxial but are coplanar, which is a normal situation). On the Puma, the engine and gearbox are installed nose-up, and therefore there is no possibility of the pinion flanges being coplanar with the transfer box flanges.

The reason that this causes a problem is that the basic geometry of a Hooke joint means that unless unless the flange and shaft axis are exactly perpendicular, the shaft does not run at a constant speed but accelerates and decelerates twice per revolution, with the difference between the maximum and minimum angular velocities being proportional to the angle of deflection. This is impossible to avoid with a Hooke joint, it is simply a phenomenon of geometry. The result is that the output flange of the tranfer box may be rotating at a constant speed, but the propshaft itself is not, it is constantly accelerating and decelerating.

With two Hooke joints running at matched deflections, the joints can be set up out of phase to minimise the effects of this, however when the flanges do not run in the same plane no amount of jiggery-pokery can eliminate all the torsional vibration.

On the Disco2, Landrover in its wisdom felt it necessary to fit a DC propshaft to reduce this vibration, however on the Puma the mismatch in flange alignment is much, much greater than the Disco2 but in this case they did not consider it necessary, I assume because it was a crude agricultural machine bought by weirdos rather than a sophisticated machine bought by cool yuppies!

Fitting a DC prop to a Puma does make the driveline smoother, and whilst some will argue it is not necessary others (like me) will argue it is worth the spend. Horses for courses and all that.
Post #804634 3rd Dec 2019 8:42pm
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Bluest



Member Since: 23 Apr 2016
Location: Lancashire
Posts: 3997

United Kingdom 2007 Defender 110 Puma 2.4 XS CSW Java Black
I’d like a standard strength, or only mildly strengthened dc shaft. The Gwyn Lewis is way over top and consequently very heavy fo a standard untuned car in my opinion. 2007 110 TDCi Station Wagon XS
Post #804637 3rd Dec 2019 8:58pm
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UtilityTruck



Member Since: 09 Jan 2014
Location: Oxford
Posts: 463

United Kingdom 
Based on blackwolf’s reply above, would a D2 prop fit? 2014 Keswick Utility 2.2
Post #804656 3rd Dec 2019 10:15pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 16876

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Different length, different rear flange, I'm afraid.
Post #804657 3rd Dec 2019 10:18pm
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UtilityTruck



Member Since: 09 Jan 2014
Location: Oxford
Posts: 463

United Kingdom 
Just the front flange then.. hurmm, 2WD conversion anyone?? 2014 Keswick Utility 2.2
Post #804662 3rd Dec 2019 10:46pm
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BaronDefenders



Member Since: 28 Jun 2019
Location: London/Cotswolds
Posts: 806

United Kingdom 2004 Defender 90 Td5 SW Santorini Black
We fitted a Gwyn Lewis DC front prop to our 2.2 110. The reason behind this was that the mild OME 1” lift on it had put the prop at such an angle that it was making a rather lovely grinding noise. With the Gwyn Lewis prop this noise has disappeared. Deffo worth it if you’re lifting a Puma, in my opinion. Otherwise, might be a good option if/when you trash the original one. Charlie

1949 Series 1 80 (SOLD)
2002 Td5 90 (SOLD)
2008 Freelander 2 (SOLD)

1958 Series 2 88 Pastel Green (2019 LR Legends Best Restored)
1983 V8 110 Limestone (Previously owned by Tom Sheppard MBE)
2004 Td5 90 Santorini Black (Td5INSIDE Powered & Rebuilt by CSK)
2012 Puma 110 Zermatt Silver (Overlanding Build)

Instagram: @BaronDefenders
Post #804664 3rd Dec 2019 10:50pm
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