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LANDROVER

Member Since: 13 Feb 2016
Location: EAST OF ENGLAND
Posts: 205

Relay Plug Holders - Repair

Isolation tasks on my TD5....

Several of the relay holders are corroded and one melted!
I'm ordering a crimping tool and wire strippers and need relays and holders.

I have a row of black Durite relays in the fuse box under the dash/gear lever area.
Are these the correct ones?
What holder/plug do I need. I would like the plugs to sit on the metal plate as per original.

Under the drivers seat the yellow relays are corroded and keep giving me grief.
What is the correct part no. for these
What holder is required?
There is a black one which has been repaired looks the same as the 30amp Durite one is this correct?

Part Numbers or a suggestion of a supplier would be much appreciated.

Cheers for your help guys, I'm isolating on my own without tools or spares but need to try and make some use of this time.

13th Apr 2020 11:00am

htb2

Member Since: 02 Nov 2018
Location: aberdeenshire
Posts: 509

PM Martin on here, he will have the info.

13th Apr 2020 11:14am

dorsetsmith

Member Since: 30 Oct 2011
Location: South West
Posts: 4554

http://www.polevolt.co.uk/index.html

13th Apr 2020 11:30am

Martin
Site Admin

Member Since: 02 Apr 2007
Location: Hook Norton
Posts: 6480

2015 Defender 90 Puma 2.2 XS CSW Montalcino Red

Durite aren't original, they are an aftermarket supplier, but there is nothing "wrong" with them as components.

Best bet if you can is to photo what you have and what you need to replace.

1988 90 Td5 NAS soft top

2015 D90 XS SW

13th Apr 2020 12:14pm

dorsetsmith

Member Since: 30 Oct 2011
Location: South West
Posts: 4554

Durite aren't original, they are an aftermarket supplier, but there is nothing "wrong" with them as components.

JRL use Tyco (now TE Connectivity)

The Yellow sockets are P/N AFU3271
The Black sockets are P/N YPP10005

The brown sockets are p/N YPP10004

Last edited by dorsetsmith on 13th Apr 2020 2:06pm. Edited 1 time in total

13th Apr 2020 1:01pm

LANDROVER

Member Since: 13 Feb 2016
Location: EAST OF ENGLAND
Posts: 205

Thank you for all your replies.
I think I have ordered all the right bits!

I will try and upload a picture at some point....its a mess of bodges which I'm trying to sort.
One relay actually melted and burnt the carpet!

I have ordered;
Genuine Lucas Yellow Relay Holders
Durite 0-727-15 for relay box (Wipers, Heated Windscreen etc)
Ford Yellow V23136-B1-X33 for underseat (fuel pump etc)

I see you can buy Black replacement relays from Bearmach. Seem quite a reasonable price but not sure if they are reliable enough?

I know when my yellow relay played up before it was creating all sorts of havoc so trying to eliminate any issues whilst I finally have some down time.

Hopefully these items arrive.

Thanks again everyone, stay safe.

13th Apr 2020 2:01pm

rallysteve

Member Since: 10 Feb 2014
Location: Cumbria
Posts: 2198

2002 Defender 110 Td5 DCPU Keswick Green

Lucas Rists relay holders are what i generally use, they fit onto all of the mounting tabs under the fusebox and seatbox. I always use Tyco/TE relays though

Steve 02' 110 TD5 Double Cab Rebuild Thread
84' 90 3.9 V8 Caged Pickup Build Thread - Now For Sale

Mobile Diesel Heater Build Thread

13th Apr 2020 2:10pm

LANDROVER

Member Since: 13 Feb 2016
Location: EAST OF ENGLAND
Posts: 205

Martin wrote:
Durite aren't original, they are an aftermarket supplier, but there is nothing "wrong" with them as components.

Best bet if you can is to photo what you have and what you need to replace.

Click image to enlarge

Click image to enlarge

This is what I'm dealing with. Removed some of the worst! The battery bay is just dangerous at the moment.

13th Apr 2020 2:10pm

Martin
Site Admin

Member Since: 02 Apr 2007
Location: Hook Norton
Posts: 6480

*shudder*

Someone's had a good go at the underseat wiring in the past

1988 90 Td5 NAS soft top

2015 D90 XS SW

13th Apr 2020 2:31pm

dorsetsmith

Member Since: 30 Oct 2011
Location: South West
Posts: 4554

The only think to Add part number is holders only no connectors

13th Apr 2020 2:42pm

LANDROVER

Member Since: 13 Feb 2016
Location: EAST OF ENGLAND
Posts: 205

Martin wrote:
*shudder*

Someone's had a good go at the underseat wiring in the past

They certainly have!

Slowly getting it sorted....it's amazing the things you always find when you buy something used. Especially Land Rover...people like to tinker

Got to secure the ECU wiring loom. Its been raised but the harness has just been crammed through the cover. Its chaffed through the insulation luckily only the Black braided part.

Do people run them inside the door pillar normally?
I can't find a decent picture of how it's routed nicely.

Under the Passenger seat the batteries are not secured and the solenoid for the dual batteries is lay loose

Because I use it everyday I've just had to make do but now is the perfect time to sort it......well maybe a warmer day than today

13th Apr 2020 3:01pm

LANDROVER

Member Since: 13 Feb 2016
Location: EAST OF ENGLAND
Posts: 205

dorsetsmith wrote:
Durite aren't original, they are an aftermarket supplier, but there is nothing "wrong" with them as components.

JRL use Tyco (now TE Connectivity)

The Yellow sockets are P/N AFU3271
The Black sockets are P/N YPP10005

The brown sockets are p/N YPP10004

Excellent information. Thank you kindly for your help.

13th Apr 2020 3:02pm

PaulMc

Member Since: 17 Jan 2009
Location: Kent
Posts: 486

I have the 70A 4-way relay bases YPP10005 and terminals to suit up to 6.0mm² cable.

I also have the 5-way yellow AFU3271 bases, as well as the green, black, and ‘natural’ versions (no brown, unfortunately), with terminals to suit various cable sizes.

I also have a small quantity of the 9-way relay bases AFU4177 used for wiper delay, dim-dip, and heated screen timer relays

PM me if interested

Paul.
1989 Arles Blue 2.5TD 110 Hardtop
1999 Epsom Green Discovery II 4.0 V8i 'XS'

13th Apr 2020 3:36pm

PaulMc

Member Since: 17 Jan 2009
Location: Kent
Posts: 486

dorsetsmith wrote:
Durite aren't original, they are an aftermarket supplier, but there is nothing "wrong" with them as components.

JRL use Tyco (now TE Connectivity)

The Yellow sockets are P/N AFU3271
The Black sockets are P/N YPP10005

The brown sockets are p/N YPP10004

Depending on the model year, they have either been Lucas-Rists, TE Connectivity, or Lear (marked with BMW part numbers), or a mix of types. Paul.
1989 Arles Blue 2.5TD 110 Hardtop
1999 Epsom Green Discovery II 4.0 V8i 'XS'

13th Apr 2020 3:43pm

dorsetsmith

Member Since: 30 Oct 2011
Location: South West
Posts: 4554

just other suppler i going Recommend ^

13th Apr 2020 3:50pm

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