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Grenadier



Member Since: 23 Jul 2014
Location: The foot of Mont Blanc...
Posts: 5765

France 2011 Defender 110 Puma 2.4 DCPU Corris Grey
Heat Proofing Gearbox/Exhaust/Seatbox
Just been reading through Custom90Steve’s post on the gear selector ball joint and seeing the photos of the transmission tunnel cover removed made me wonder if anyone on here had done an extensive heat proofing upgrade in the area?

I’m thinking as follows:

Heat Resistant Blanket Wrap of the Gear Box
Heat Resistant Blanket Wrap of the transfer box
Heat Resistant sleeve over the exhaust
Adhesive backed heat-reflective sheets under the seat box (requiring removal)
Adhesive backed heat-reflective sheet under the transmission tunnel cover.





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There seems to be quite a lot of space under there and I think a good weekend spent (removing the seatbox, cleaning etc) could reap some real benefits from the POV of reducing cabin heat, but also by default, some cabin noise as well?

Anyone made this kind of effort? Thumbs Up Monsieur Le Grenadier

I've not been everywhere, but it's on my list.....

2011 Puma 110DC - Corris Grey
Post #785159 6th Aug 2019 8:42am
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LandRoverAnorak



Member Since: 17 Jul 2011
Location: Surrey
Posts: 11240

United Kingdom 2013 Defender 110 Puma 2.2 USW Orkney Grey
I can see an advantage to some sort of heat reflective sheet to the underside of the transmission tunnel but I wouldn't be comfortable with blanket wrapping the gearbox due to the potential for excessive heat build-up. Darren

110 USW BUILD THREAD - EXPEDITION TRAILER - 200tdi 90 BUILD THREAD - SANKEY TRAILER - IG@landroveranorak

"You came in that thing? You're braver than I thought!" - Princess Leia
Post #785162 6th Aug 2019 8:56am
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Grenadier



Member Since: 23 Jul 2014
Location: The foot of Mont Blanc...
Posts: 5765

France 2011 Defender 110 Puma 2.4 DCPU Corris Grey
"but I wouldn't be comfortable with blanket wrapping the gearbox due to the potential for excessive heat build-up"

Actually, I did wonder that. Most covers seem to stop short of the gearbox itself. Monsieur Le Grenadier

I've not been everywhere, but it's on my list.....

2011 Puma 110DC - Corris Grey
Post #785164 6th Aug 2019 9:31am
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bear100



Member Since: 22 Mar 2010
Location: South Wales
Posts: 1867

Wales 2010 Defender 110 Puma 2.4 USW Santorini Black
In my mind the problem is air coming through the front end, getting warmed up through the rads, around the engine, gearbox transfer box, exhaust etc and when opening a window while driving negative pressure is caused, sucking the now HOT air through any aperture.

Not sure why but mine has become worse over time, especially noticeable when wearing shorts, the heat from near the hand brake is very hot Shocked 2016 Range Rover Autobiography 4.4 TDV8
2010 110 XS Utility 2.4TDCI
2010 Range Rover Sport TDV8 (gone)
2007 Discovery HSE TDV6 (gone)
1993 110 csw 200 tdi (gone)
1994 90 HT 300 tdi (gone)
1994 discovery 300tdi (gone)
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Range rover bobtail 3.5 v8 (gone)
Post #785165 6th Aug 2019 9:38am
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Grenadier



Member Since: 23 Jul 2014
Location: The foot of Mont Blanc...
Posts: 5765

France 2011 Defender 110 Puma 2.4 DCPU Corris Grey
"the heat from near the hand brake is very hot"

That's exactly my problem and what I'd hope to fix. I'm in the process of fitting AC, but I actually like driving with the window open. But the updraught is like a south-Sarahan thermal. I swear I see vultures circling near the headlining. So that's what I'd hope to remedy. But it's interesting you think it's air, as I think it is all the metal heated up. I have sound proofed and re-sealed and tightened everything in the footwell, bar the gaps in the handbrake cable routing. As such, there should be very little air ingress from in/around the footwells.

However, once I've been on a long drive and the heat builds up, the physical heat of the metal on the seatbox, under the cubby, around the transmission tunnel and the handbrake lever is enourmous and I wonder if the air whipping in and down through the window acts, (with the over-pressure forcing it back through the driver's legs), like a convection oven. Blackwolf has mentioned on other posts that part of the problem is if the handbrake drum is too tightly clamped, it creates excessive heat from friction, which then seems to spread through the cable/lever.

Personally I think it's a little bit of everything; exhaust and transmission temps, friction from the handbrake drum, and engine air temp. I'm not sure you can really minimise the engine air temp, (bar also adding heat reflective adhesive matting to the engine bay bulkhead and leading edge/base of the footwells), but I think addressing the other two - including loosening the handbrake drum a bit - could make a big difference.... Thumbs Up Monsieur Le Grenadier

I've not been everywhere, but it's on my list.....

2011 Puma 110DC - Corris Grey
Post #785184 6th Aug 2019 11:11am
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bankz5152



Member Since: 02 Feb 2017
Location: South London/North Kent
Posts: 2068

2004 Defender 110 Td5 DCPU Epsom Green
LizardSkin (available from Buzzweld) do a rather good "heat proofer"

Spray on so easy to apply.

As for lowering engine temps, can remove the front suspension caps allows more air to flow thru. Instagram @defender_ventures
Empire Tuning - Agent
Post #785188 6th Aug 2019 11:53am
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Grenadier



Member Since: 23 Jul 2014
Location: The foot of Mont Blanc...
Posts: 5765

France 2011 Defender 110 Puma 2.4 DCPU Corris Grey
Wow. Thanks Bankz. Just looked that up. A couple coats of that spayed under the seat box, footwell and if you had access, the engine bay bulkhead, would make a huge difference.

Interesting what you say about the suspension caps as I'm about to do the front forks, so might leave them out.... Thumbs Up Monsieur Le Grenadier

I've not been everywhere, but it's on my list.....

2011 Puma 110DC - Corris Grey
Post #785192 6th Aug 2019 12:03pm
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oneten110



Member Since: 02 Jul 2011
Location: Wish I was still in France
Posts: 741

United Kingdom 
Not sure if they are still available but at one time there was a company doing a wrap for the bell housing, intended to reduce noise rather than heat, but given that it encloses the bell housing it ought to provide some benefit in heat reduction, they were also offered by Land Rover, for the P38 and come in 2 pieces
https://www.brit-car.co.uk/search.php?quer...PerPage=10
https://www.brit-car.co.uk/search.php?quer...PerPage=10
Land Rover offered gearbox oil coolers at one time, maybe they are still an option. That way if you wrap the gearbox at least it will obviate some of the risk. There are also deeper sumps available for the LT230 the additional litre of oil might help if the transfer box were to be wrapped, plus it has a pocket to enable the fitment of a temperature sender unit.
I wrapped the manifold, "Y" pipe and middle box on mine without any obvious detriment, That said on warm days there are occasions when the seat box gets too hot to touch. One of the side effects of having an inefficient V8 sat up front It is not a Defender, it is a One_Ten
Post #785194 6th Aug 2019 12:14pm
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Grenadier



Member Since: 23 Jul 2014
Location: The foot of Mont Blanc...
Posts: 5765

France 2011 Defender 110 Puma 2.4 DCPU Corris Grey
OneTen,

I presume you're thinking of this, which is still available:

https://www.nkgroup.co.uk/product/land-rov...g-blanket/

I think, when looking at the way the Defender is put together, plus the anecdotes on this forum and on-line, there are possibly so many causes that doing just one thing or another may not be enough. All or nothing is arguably the better approach. But with a bit of time, application and logic, there could be a real improvement if a number of these issues are tackled so that they all work in unison. Monsieur Le Grenadier

I've not been everywhere, but it's on my list.....

2011 Puma 110DC - Corris Grey
Post #785195 6th Aug 2019 12:25pm
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bankz5152



Member Since: 02 Feb 2017
Location: South London/North Kent
Posts: 2068

2004 Defender 110 Td5 DCPU Epsom Green
Grenadier wrote:
Wow. Thanks Bankz. Just looked that up. A couple coats of that spayed under the seat box, footwell and if you had access, the engine bay bulkhead, would make a huge difference.

Interesting what you say about the suspension caps as I'm about to do the front forks, so might leave them out.... Thumbs Up


Best to spray the interior to protect it! Otherwise youll have to spray raptor or similar over the top. Instagram @defender_ventures
Empire Tuning - Agent
Post #785199 6th Aug 2019 12:59pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 16865

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Grenadier wrote:
...
That's exactly my problem and what I'd hope to fix. I'm in the process of fitting AC, but I actually like driving with the window open. But the updraught is like a south-Sarahan thermal. I swear I see vultures circling near the headlining. So that's what I'd hope to remedy. But it's interesting you think it's air, as I think it is all the metal heated up. ...


I am, personally, convinced that most of the cabin heat comes from air being drawin into the cab past the handbrake lever and various other poorly fitting panels, and it is not due to conduction through the floor from heat sources underneath. In the case of my DC (no AC thankfully, one more thing to go wrong!), the footwells get far hotter if you have a window open than they do if you have the windows shut, which would not happen if it was a conduction issue (they'd be the same or cooler, but not hotter).

I too like to have the window open when it's hot, and I have found that the best "hot weather" upgrade I have ever done is to fit electric rear window lifters. With the driver's side front window open, and the passenger's side rear window open, the ventilation is perfect and the vehicle stays comfortable, which it doesn't do with just the front windows open. There also seems to be better airflow throughout and even the footwells are cooler.
Post #785211 6th Aug 2019 2:03pm
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landy andy



Member Since: 15 Feb 2009
Location: Ware, Herts
Posts: 5416

2006 Defender 110 Td5 USW Zermatt Silver
Take your cat off and you notice the difference
Post #785289 6th Aug 2019 9:01pm
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shropshiredefender



Member Since: 05 Jun 2017
Location: Shropshire
Posts: 832

England 2011 Defender 110 Puma 2.4 USW Santorini Black
blackwolf wrote:
Grenadier wrote:
...
That's exactly my problem and what I'd hope to fix. I'm in the process of fitting AC, but I actually like driving with the window open. But the updraught is like a south-Sarahan thermal. I swear I see vultures circling near the headlining. So that's what I'd hope to remedy. But it's interesting you think it's air, as I think it is all the metal heated up. ...


I am, personally, convinced that most of the cabin heat comes from air being drawin into the cab past the handbrake lever and various other poorly fitting panels, and it is not due to conduction through the floor from heat sources underneath. In the case of my DC (no AC thankfully, one more thing to go wrong!), the footwells get far hotter if you have a window open than they do if you have the windows shut, which would not happen if it was a conduction issue (they'd be the same or cooler, but not hotter).

I too like to have the window open when it's hot, and I have found that the best "hot weather" upgrade I have ever done is to fit electric rear window lifters. With the driver's side front window open, and the passenger's side rear window open, the ventilation is perfect and the vehicle stays comfortable, which it doesn't do with just the front windows open. There also seems to be better airflow throughout and even the footwells are cooler.


To concur with Blackwolf, I've had these https://www.4x4overlander.com/product/naka...efender-2/ fitted for the past 3 years and find that in my USW the HVAC system is much improved due to better air flow.
On long Continental trips the dogs have the rear to themselves, the back seats are in place and piled high with stuff giving the effect of a Dual Cab.
Both driver and passenger footwells stay comfortable.
Post #785313 6th Aug 2019 9:34pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 16865

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
^^^ I used those before fitting the electric lifters and can confirm that they have the same effect. I tend not to use them much now because they're a little harder to install with leccy windows and there's a risk that they'll fall out if you forget and lower the glass while driving.

They're great if you want ventilation while the vehicle's parked up and locked, though.
Post #785357 6th Aug 2019 10:45pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 16865

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
landy andy wrote:
Take your cat off and you notice the difference


Absolutely. Decatting makes a huge difference but is controversial.
Post #785358 6th Aug 2019 10:47pm
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