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Nidge

Member Since: 27 Jan 2008
Location: Kildare Ireland
Posts: 824

2009 Defender 110 Puma 2.4 HCPU Cairns Blue

Well the strip down continues and to be fair its not too bad for a 23yr old, seat box will need new tool box and side panels but the rest of the panels are good.

One first inspection I thought the sills were ok but found rot at the bottom of the mid door post so they'll need replacing more £££££

Click image to enlarge

22nd Dec 2018 2:06pm

Nidge

Member Since: 27 Jan 2008
Location: Kildare Ireland
Posts: 824

And Santa came early....smart Santa knew I'd like some Gwyn Lewis and YRM parts...

Click image to enlarge

22nd Dec 2018 2:13pm

Procta

Member Since: 04 Dec 2016
Location: Sunderland
Posts: 5321

Not bad that at all

looks like a garage has replaced the chassis hence the rusty parts.
Good stuff on getting a stack of parts.
One thing though is if a job is going really well and your getting bored of it, stop. Move onto something else, that way you will return to it on a mental high. Same thing if things are going well and then they start to go off, stop and pack up. Come back at it again the next day. Saves you smashing stuff

Defender TD5 90 ---/--- Peugeot 306 HDI hatch back

In the words of my Good Friend, Gary Forrest 1980 -2025
" we will work something out"

22nd Dec 2018 6:09pm

L110CDL

Member Since: 31 Oct 2015
Location: Devon
Posts: 11031

Santa must have been in the know nidge

Nice lot of parts to put back on now when the time is right

Clayton.

1996 Golf Blue 300Tdi 110 Pick up.
Keeper.

22nd Dec 2018 9:15pm

Nidge

Member Since: 27 Jan 2008
Location: Kildare Ireland
Posts: 824

Yes Clayton I sent him a list

22nd Dec 2018 9:20pm

L110CDL

Member Since: 31 Oct 2015
Location: Devon
Posts: 11031

That's one way to make sure you get what you want

Clayton.

1996 Golf Blue 300Tdi 110 Pick up.
Keeper.

22nd Dec 2018 11:12pm

Mash

Member Since: 09 Feb 2015
Location: Guernsey
Posts: 1674

So many shinies

are the cappings staying galv? Would look good against the bodywork

90 wolf - Jasmin http://www.defender2.net/forum/topic39408.html
90 V8 - Maggie http://www.defender2.net/forum/topic42564.html
110 TD5 - Buggsy http://www.defender2.net/forum/topic59029.html
52HG25 lightweight https://www.defender2.net/forum/topic72342.html
D3 Hse - Fiona
Capri 2l S - Anna

Think I might have a problem............

23rd Dec 2018 4:51am

Nidge

Member Since: 27 Jan 2008
Location: Kildare Ireland
Posts: 824

Yes Mash I agree, plan is to keep the cappings, rock sliders and rear corner cappings in the galvanise finish, undecided about the bulkhead yet .

23rd Dec 2018 9:38am

Nidge

Member Since: 27 Jan 2008
Location: Kildare Ireland
Posts: 824

Made some good progress over the Christmas break, working outside is always more pleasant when the weather is dry and mild.

Got the axle and suspension parts all stripped down and painted, 2 coats of Corroless chassis in one, its a good product and on first impression its a far superior product to the POR15 which I used on the last build. Time will tell tho.

Also decided on installing super pro bushes all round , just waiting on axle parts now springs shox etc..

Click image to enlarge

31st Dec 2018 4:17pm

Nidge

Member Since: 27 Jan 2008
Location: Kildare Ireland
Posts: 824

The bad news is I found more rot, front of the rear tub, battery box, so another order gone into the good people at YRM have most of it cut out now and prepped for the new parts.

Click image to enlarge

And the sills and Door posts are rotten too, looked Ok on first inspection but once I went poking with the screwdriver.....thats a big expense I hadn't counted on and will probable look out for a full set of galvanised ones.

31st Dec 2018 4:26pm

L110CDL

Member Since: 31 Oct 2015
Location: Devon
Posts: 11031

Nice progress there Nidge

shame about the extra rot found, but at least it will be done and you will know it will last

Clayton.

1996 Golf Blue 300Tdi 110 Pick up.
Keeper.

31st Dec 2018 9:51pm

Nidge

Member Since: 27 Jan 2008
Location: Kildare Ireland
Posts: 824

Bit of an update, seat box rebuilt with new YRM battery box, under seat tool box and new end sections. purchased an air riveter which made light work of the job and the fit of the YRM parts was first class.

Click image to enlarge

Also installed the new tub section and under tub support rail, just the new floor sections to make up now and then be ready for etch primer and paint.

Click image to enlarge

15th Jan 2019 10:10pm

Mash

Member Since: 09 Feb 2015
Location: Guernsey
Posts: 1674

Great progress

15th Jan 2019 10:17pm

Nidge

Member Since: 27 Jan 2008
Location: Kildare Ireland
Posts: 824

Galvanized Cappings fitted and as new set of Puma station wagon rear springs on Gwyn Lewis galvanized hardware.

Click image to enlarge

Click image to enlarge

Biggest stumbling block for me now is the B-posts and sills, so if anyone knows of a good set about please let me know.

Nidge.

15th Jan 2019 10:23pm

Mash

Member Since: 09 Feb 2015
Location: Guernsey
Posts: 1674

Galv cappings look awesome

15th Jan 2019 10:31pm

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