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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769

England 2004 Defender 110 Td5 CSW Bonatti Grey
I’ve had a few different makes squealing so I just stick to genuine now as the noise drives me nuts Rolling with laughter Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #860439 8th Oct 2020 12:13pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10478

England 
It drives me nuts as well Sad

What make of pads do you call genuine Ray ? 1996 Golf Blue 300Tdi 110 Pick up. Keeper.


Clayton.
Post #860535 8th Oct 2020 9:09pm
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769

England 2004 Defender 110 Td5 CSW Bonatti Grey
I just buy them from Landrover Thumbs Up Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #860555 8th Oct 2020 10:45pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10478

England 
Thanks Ray Thumbs Up 1996 Golf Blue 300Tdi 110 Pick up. Keeper.


Clayton.
Post #861590 14th Oct 2020 8:30pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10478

England 
Millie went to my indy on the Saturday just gone for another 6,000 mile service, all good and i have had the back brake pads changed due to the constant squealing when braking Rolling Eyes i have changed them to Borg & Beck, many thanks LRA Very Happy

O he did find a big ish crack on top of the manifold hiding behind the turbo so he has changed that as well for me Thumbs Up 1996 Golf Blue 300Tdi 110 Pick up. Keeper.


Clayton.
Post #866602 10th Nov 2020 10:45pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10478

England 
Little update on Millie

over the last 2-3 weeks i finally managed to get the last piece of the puzzle sorted, the last bit to do on the slide plate with the tow ball, i had got it back from the galvaniser's all done and i bought 2 new slider pins as the original pair had worn a lot




Click image to enlarge


with the tow ball on




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Then i had to make one of the holes a bit bigger to take the padlock so the slide plate doesn't go walkabout




Click image to enlarge


then finally where it belongs




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Nice and happy with the outcome Very Happy

I also changed the Indicator, main beam, flash and horn stalk as it was going wrong




Click image to enlarge


the only problem i had is that you have to take the wiper stalk off to and the little funny washer thing ( sorry i don't know what it's called ) that helps hold it on went flying of never to be seen again Rolling Eyes so i managed to put this nylock nut on, fitted perfectly and holds it much better than before.




Click image to enlarge



Then after that was sorted i checked it all out and all is good and working correctly Thumbs Up 1996 Golf Blue 300Tdi 110 Pick up. Keeper.


Clayton.
Post #871858 7th Dec 2020 9:52pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 19535

United Kingdom 
That looks good Clayton, will last and last too. Thumbs Up Diesel$ Live$ Matter. ⛽️🛢️👨‍🔧🧰⚙️ RED, WHITE & BOOST! 🇬🇧
Post #871860 7th Dec 2020 10:02pm
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Co1



Member Since: 19 Aug 2018
Location: North Yorkshire
Posts: 3611

United Kingdom 2013 Defender 90 Puma 2.2 HT Loire Blue
Very tidy indeed. Thumbs Up
Post #871866 7th Dec 2020 10:23pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10478

England 
That's what i'm hoping Steve Very Happy

Many thanks Co1 Thumbs Up 1996 Golf Blue 300Tdi 110 Pick up. Keeper.


Clayton.
Post #871871 7th Dec 2020 10:42pm
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Procta



Member Since: 04 Dec 2016
Location: Sunderland
Posts: 4932

United Kingdom 
L110CDL wrote:
Little update on Millie

over the last 2-3 weeks i finally managed to get the last piece of the puzzle sorted, the last bit to do on the slide plate with the tow ball, i had got it back from the galvaniser's all done and i bought 2 new slider pins as the original pair had worn a lot




Click image to enlarge


with the tow ball on




Click image to enlarge


Then i had to make one of the holes a bit bigger to take the padlock so the slide plate doesn't go walkabout




Click image to enlarge


then finally where it belongs




Click image to enlarge


Nice and happy with the outcome Very Happy

I also changed the Indicator, main beam, flash and horn stalk as it was going wrong




Click image to enlarge


the only problem i had is that you have to take the wiper stalk off to and the little funny washer thing ( sorry i don't know what it's called ) that helps hold it on went flying of never to be seen again Rolling Eyes so i managed to put this nylock nut on, fitted perfectly and holds it much better than before.




Click image to enlarge



Then after that was sorted i checked it all out and all is good and working correctly Thumbs Up


my dad did that job on his car, I think we replace the full lot too. Defender TD5 90 ---/--- Peugeot 306 HDI hatch back

Success is 90% Inspiration and 4 minutes Preparation # you can make it!
Post #873189 16th Dec 2020 12:27am
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Badger110



Member Since: 06 Feb 2018
Location: South hams
Posts: 1025

United Kingdom 2011 Defender 110 Puma 2.4 USW Buckingham Blue
Good job Thumbs Up

it reminds me i must get my stalk replaced Laughing
Post #873207 16th Dec 2020 9:34am
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10478

England 
Many thanks Badger110 and always happy to help Very Happy 1996 Golf Blue 300Tdi 110 Pick up. Keeper.


Clayton.
Post #873324 16th Dec 2020 8:22pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10478

England 
So we have another little episode in the life of Millie Wink

This all started around August of this year, i noticed that my original fuel injection pump was slightly leaking in a place that had to be done by the specialists, so it was took of and i put one of my spare ones on for the mean time. I took this pump up to Electro-Diesel in Exeter which is about 45 minutes from my place for them to recondition it and at the same time i asked for there upgrade ( they only do the one upgrade now ) so i waited patiently and then had the phone call to say it was ready, i waited for the right time to go and pic it up and then bought it home




Click image to enlarge


Once home i made a time to book Millie in to my indy, a fortnight later and it was in, well what a big disappointment when i drove her for the next few days, totally not what i had hoped for, so i rang Electro-Diesel and spoke to the man himself, John and he said that it can't be the pump it had to be something other in the line, sooooooo just to help us to see what's going on, i got a boost gauge fitted, now with the pump and original turbo and actuator/wastegate it should of read at least 1 bar, it was only reading 0.8 bar, so my indy said adjust the wastegate rod, i did and i got 0.9 bar and that was it as i did try it again but had no gain.
Back to the drawing board, so i booked her into my indy again and he put a good 2nd hand turbo on and my original turbo was leaking bad and hoped this would cure the problem, it did not, it made it worse as the max i had with this turbo was 0.6 Evil or Very Mad so i rang and spoke to John again, told him what had happened and he was sure that it was not the pump, but he did say that he would have a look at it to make sure that it was all okay and/or he would put it back to standard at no extra cost, so this got me thinking again, so i booked in Millie to my indy to have a " health check " when i went to pick her up the next day he said that the turbo/actuator/wastegate was not working 100% and yet again my Allisport intercooler had another hole in it.
Right i thought, ring up Allisport and get another full size intercooler, well i could of if i was prepared to wait up to 8 weeks Rolling Eyes so after some looking and asking on here i got a full size intercooler from Airtec, black with no logo on it and it was delivered to my indy within 8 days. It only has a 3 year warranty on it though, so time will tell. Booked Millie in again to my indy and he installed it and at the same time he fitted a new standard turbo as well Very Happy




Click image to enlarge





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As you can see in the next pic that the top outlet is about 100mm to short so my indy had to put a joiner in it Rolling Eyes




Click image to enlarge





Click image to enlarge


So i picked Millie up on the Saturday just gone hoping that we have sorted this out once and for all, my indy said she goes well now, well driving her for a few days now and my answer is . . . . . . . we have NOT Evil or Very Mad you have to drive it as you stole it, i have nothing until the foot is touching the floor. i had more even power when i had my temporary pump on which was not right Confused My indy says that at the moment i have got 1 bar of boost so i asked a mate to have a go in her to see what he thought, his thoughts are the same as mine which is that she was better before i got the pump upgraded. The next thing on the list to do is to get this pump off and put another different spare pump on in it's place and send it back to Electro-Diesel to see if they can find anything with it and it will give me a chance with the spare pump on to see if there's any difference, O the joys Laughing

To all who have had this upgrade on there Tdi fuel injection pumps, have you had this problem or did you have a extra even power when accelerating ? 1996 Golf Blue 300Tdi 110 Pick up. Keeper.


Clayton.
Post #873337 16th Dec 2020 9:16pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 19535

United Kingdom 
I’m no expert but was the pump actually tested to check it is creating the correct spec pressure? If the fuel pump and turbo are the only things that has been touched then they are the likely culprits.
I’d be tending to still think the pump as it was what started the problems off in the first place. Have you considered asking Gary @ Alive? He may have some helpful info. Thumbs Up Diesel$ Live$ Matter. ⛽️🛢️👨‍🔧🧰⚙️ RED, WHITE & BOOST! 🇬🇧
Post #873341 16th Dec 2020 9:31pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10478

England 
They said at Electro-Diesel that everything on the pump is tested before it is released, mine might of slipped through, time will tell and the turbo on Millie now is a new one surely it cant be that Rolling Eyes

Have not asked Gary as my indy has been doing this since he left school, so i will be reporting back to him at the weekend hopefully Wink 1996 Golf Blue 300Tdi 110 Pick up. Keeper.


Clayton.
Post #873345 16th Dec 2020 9:51pm
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