 | Home > Maintenance & Modifications > Clutch pedal spring mod |
 
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| jst Member Since: 14 Jan 2008 Location: Taunton Posts: 7682  
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go on expand on what you are doing with what parts? Cheers
James 110 XS Utility 130 Puma Station wagon/camper (in the making) 90 Puma Hardtop |
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24th Apr 2017 7:25pm |
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| Daisy90 Member Since: 01 Feb 2015 Location: Hampshire Posts: 843  
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Ah yes, that would probably help
I have a TD5 90 and have purchased the spring kit that replaces the one on the clutch pedal , and makes it easier on the leg to use the clutch I don't have part numbers to hand as there in the workshop at the mo Hope that helps  |
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24th Apr 2017 7:48pm |
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| jst Member Since: 14 Jan 2008 Location: Taunton Posts: 7682
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oh ok, in that case its very easy to do in my experience, as long as you are happy working upside down with little light in cramped places. Cheers
James 110 XS Utility 130 Puma Station wagon/camper (in the making) 90 Puma Hardtop |
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24th Apr 2017 9:08pm |
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| kzycnn Member Since: 24 Apr 2009 Location: Northumberland Posts: 276 
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I concur
 . Easy job. Oh, and don't chuck the bits you have - no worries on genuine or otherwise for this mod. I didn't need to remove pedals or clutch cylinder, but the carpet can get in the way a bit.
Tony |
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25th Apr 2017 9:11am |
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| bogwert Member Since: 03 Sep 2016 Location: Dundee Posts: 194  
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I did it on ours. Really makes a difference. If you remove the master cylinder its dead simple (apparently).
My wee write up is attached. I just used a few clamps and a zip ties, went together in the end. 
http://www.defender2.net/forum/topic6616-135.html Chris 2014 Discovery 4 TDV6 HSE 2003 Defender 90 TD5 CSW  |
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25th Apr 2017 10:39am |
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| bankz5152 Member Since: 02 Feb 2017 Location: South London/North Kent Posts: 2063 
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Wear some mechanix gloves or similar. I've done 3 and each time I smash my knuckles to bits trying to force the spring in!
Blue bag is fine, just a spring! It is very fiddly trying to get the spring in, I actually had to cut the straight parts down a little as they where slightly too long to ever have a hope of fitting. Bit of wood to force the pedal down helps a bit too |
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25th Apr 2017 11:40am |
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| Daisy90 Member Since: 01 Feb 2015 Location: Hampshire Posts: 843
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Well
Had a go this afternoon, Did all the mentioned tricks of zip ties and blocks of wood etc, cheers for those
All fitted ok As soon as I release the pedal, the spring flips sideways and the long prongs come out of the plastic bushes , This happened many times this afternoon 
Any ideas chaps ? As I needed the vehicle for work I have re fried the original for now Cheers |
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25th Apr 2017 3:28pm |
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| bankz5152 Member Since: 02 Feb 2017 Location: South London/North Kent Posts: 2063
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Pic of how you fitted it?
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25th Apr 2017 3:32pm |
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| Daisy90 Member Since: 01 Feb 2015 Location: Hampshire Posts: 843
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Click image to enlarge I was working from this ( borrowed ) pic I can't see how it could be fitted wrong / differently ? But I have said that a few times before 
Cheers chaps |
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25th Apr 2017 5:34pm |
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| vulcanfreak Member Since: 05 Sep 2010 Location: suffolk Posts: 77 
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Sorry to hijack thread but does anyone have a part number for the plastic U shaped bush that fits in the pedal ? I managed to bust mine when fitting it.
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25th Apr 2017 8:36pm |
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| vulcanfreak Member Since: 05 Sep 2010 Location: suffolk Posts: 77
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Cancel that, just found it despite trying for the last week or so !
It is CLP3180 incase anyone else needs it. Another mod well worth doing that I discovered on this forum |
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25th Apr 2017 8:45pm |
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| bankz5152 Member Since: 02 Feb 2017 Location: South London/North Kent Posts: 2063
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Looks about right but have the prongs on the top gone all the way through the plastic lugs? See the prongs at the top are forced all the way through the plastic lugs? Click image to enlarge Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated  |
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26th Apr 2017 11:03am |
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| Daisy90 Member Since: 01 Feb 2015 Location: Hampshire Posts: 843
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Well, they stick all the way through, but as soon as the cable ties are released and the pedal let up, they pull there selves out immediately
I will have another look over the weekend when I don't need the truck for work I'll take some pics of mine in position and once released Bacon bury and a brew is offered to anyone that's done one before and passing by 
Cheers guys |
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26th Apr 2017 4:56pm |
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| jeffersj Member Since: 23 Jan 2015 Location: Near Preston Posts: 431 
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I believe that you can fit the spring upside down which may have that effect, try turning it the other way if that makes sense! Jeff
Ex 1968 Series 2A Ex 90 TD5 Ex D3 Ex D4 |
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27th Apr 2017 8:43am |
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