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Yannis



Member Since: 02 Feb 2015
Location: Oxfordshire / Milan
Posts: 404

United Kingdom 2015 Defender 90 Puma 2.2 CSW Corris Grey
Winch Kill Switch
Ciao,

I am looking at an isolator switch for my winch. I don't really like the switches with the huge red key...

What sort of draw will the winch have? Would it be possible to use a nice big relay with a small control switch in the dash to isolate the winch? Or is there already some sort of isolator switch that is electrically controlled?

Cheers

Yan
Post #584680 13th Dec 2016 9:08am
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leeds



Member Since: 28 Dec 2009
Location: West Yorkshire
Posts: 8578

United Kingdom 
What current draw your winch will have depends on your actual make of winch and the actual force required.

Typical maximum current s in the range 400-500 amps at maximum force etc..

Now if you double line/use a pulley then basically half the load and roughly half the current draw.

Two standard battery isolator switches one with red handle rated at 100 amps and a metal key one rated at 200 amps.

Please note this rating is for continuous use. They are capable of IIRC 500 and 1000 amps for short periods of time.

We use the red handle ones for occasional winching.

There are Albright battery/winch isolator relays at least one is rated at 250 amps. Talk to David at Goodwinch or Jake at Devon 4x4 for advice.

HTH

Brendan
Post #584686 13th Dec 2016 9:32am
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dorsetsmith



Member Since: 30 Oct 2011
Location: South West
Posts: 4554

Post #584688 13th Dec 2016 9:41am
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OlavLRD110



Member Since: 03 Sep 2015
Location: Tallinn
Posts: 20

Estonia 2003 Defender 110 Td5 CSW Baltic Blue
http://www.gruner.de/ablage/med_00000234_1...13-750.pdf
how to connect:http://forum.uazbuka.ru/showthread.php?t=96323
(pictures to help)
I have it and works good.
Post #584706 13th Dec 2016 11:26am
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Devon-Rover



Member Since: 22 Jan 2015
Location: South Devon
Posts: 909

United Kingdom 2014 Defender 110 Puma 2.2 USW Aintree Green
Hi.

I have an Albright SU280P in the battery box and when I have 5 minutes will run the wires up to the dash so winch isolation is a simple switch.
Post #584708 13th Dec 2016 11:32am
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davew



Member Since: 02 Jan 2012
Location: North Yorkshire
Posts: 888

England 1990 Defender 90 V8 Petrol PU Auto Rioja Red
Technically your winch already has an isolator in the form of the solenoid(s) that control it.

Adding a second isolator is a good idea though and for mine I use an Albright solenoid, the rating of which is as good or better than the main winch control solenoid. I wire the control for mine through a switch on the dash that gets it's supply form the ignition, that way when the ignition is turned off the winch has no power to it regardless of the switch position. It also means that killing the vehicle electrics via the standard red key isolator switch also kills the winches.

There are two Albright solenoids easily available, for most purposes the cheaper and lower duty one is adequate for a winch (you'll find it's specs are pretty much identical to most of the winch control solenoids people are using)
https://www.devon4x4.com/albright-hd-battery-isolator.html

The heavy duty one is probably overkill but if you want belt and braces...
https://www.devon4x4.com/albright-su280-isolator-250a.html

If you have internal or external winch controls other than a plugin lead you should provide the power for those through your dashboard kill switch too. http://www.yorkshireoffroadclub.net/
Post #584724 13th Dec 2016 12:41pm
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mikeh501



Member Since: 07 Jan 2013
Location: United Kingdom
Posts: 1142

United Kingdom 
I have one of these for isolating the winch within the cab.

300a continuous, 1200a for 30s rated. Nice bit of kit from bluesea. Does mean you need to run the cable in the cab though.
Post #584745 13th Dec 2016 2:20pm
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5756

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
I purchased one of these

http://www.goodwinch.com/shop/electrical/a...-solenoid/

Intend on fitting a switch on the dash for turning it on/off 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #584749 13th Dec 2016 2:31pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 7726

2011 Defender 110 Puma 2.4 USW Stornoway Grey
for a low current switch to activate the 'master winch' power i would use an albright as linked above to Goodwinch or Devon 4x4.

note Warn do an isolator too as std 'issue' with their winches which is low current switched.

if using a manual switch i would use a Durite master switch. Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop
Post #584769 13th Dec 2016 3:42pm
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AJC



Member Since: 30 Nov 2015
Location: Lancashire
Posts: 1336

United Kingdom 
I fit this, that came with my Goodwinch, i made a little bracket and bolted it through an existing hole so there were no new holes drilled Mr. Green



Click image to enlarge



Click image to enlarge
Post #584779 13th Dec 2016 4:50pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 7726

2011 Defender 110 Puma 2.4 USW Stornoway Grey
i use those for 12v TDS units and the durite master switches for 8274 twin tops. Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop
Post #584793 13th Dec 2016 5:20pm
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VeeTee



Member Since: 06 Mar 2011
Location: Somewhere
Posts: 1512

Netherlands 
mikeh501 wrote:
I have one of these for isolating the winch within the cab.

300a continuous, 1200a for 30s rated. Nice bit of kit from bluesea. Does mean you need to run the cable in the cab though.


I use the same switch, but fitted it in a wing locker. The power is taken from the starter solenoid: less cable length and the cable from battery to starter motor/solenoid is already there and rated for high currents.


Click image to enlarge
 Cheers, Vincent
1959 Polynorm 1/4 Ton Trailer, Olive Drab Green (sold)
1970 M416 Military Trailer (Camping Trailer Conversion), Epsom Green (sold)
1975 Series III 88 V6, Light Green (sadly sold)
1996 Defender 110 CSW 300 Tdi, Epsom Green (sold)
2000 Freelander 1 TD4 3-drs, Silver (sold)
2006 Freelander 1 TD4 5-drs Facelift Automatic, Tonga Green (sold)

MySite
Post #584808 13th Dec 2016 5:44pm
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davew



Member Since: 02 Jan 2012
Location: North Yorkshire
Posts: 888

England 1990 Defender 90 V8 Petrol PU Auto Rioja Red
While fitting it under the bonnet may be useful for maintenance and anti-vandalism purposes, I don't really see the point in an isolator switch that's not accessible without opening the bonnet unless you always winch with the bonnet open and never winch through or up anything which you can't walk beside the vehicle on ? You could achieve pretty much the same thing by moving the winch solenoid under the bonnet.

If your winch solenoid jammed in an activated position (the time when you REALLY need a secondary isolator) you'd need to open the bonnet before you could turn it off. You're sat in the cab winching up a hill when smoke starts to rise from the front and the winch keeps going even when you let go of the control button. You then pull the bonnet release, have to go to the front next to the still active winch to release the bonnet secondary catch and prop the bonnet open, run all the way around the vehicle (to avoid stepping or leaning over a live winch rope and risk getting sucked into the winch or losing your nut sack and all it's contents) to get to the offside and activate the isolator switch... not really a practical solution in an emergency.

I recently had to use mine "in anger" while winching up a stupidly steep hill when, half way up the hill smoke started issuing from the centre of the dashboard. I moved my left hand from the winch control to the red key between the two front seats and simultaneously killed the power to every circuit in the vehicle, including the winches, in one movement. In that situation the hill was actually too steep for me to get out of the vehicle at all, never mind open the bonnet ! It turned out not to be the winch, it was the switch for the air compressor, but it didn't really matter because I didn't have to figure that out, all I had to do to stop the smoke turning into a fire was turn off a single switch that I could reach despite being on a near vertical slope, held in by my seat belt, hanging off the end of a winch rope, the brake of which being the only thing stopping the vehicle going backwards down the hill. http://www.yorkshireoffroadclub.net/
Post #584813 13th Dec 2016 5:55pm
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roel



Member Since: 08 Aug 2009
Location: Lelystad
Posts: 2039

Netherlands 2003 Defender 90 Td5 PU Caledonian Blue
I 100% agree on that you should be able to use the emergency switch while being in your seat. Mine is located next to the fuse box as this way I can reach it with my hand or I can kick it out with my left foot.

Stay away from the cheap wireless remote if have seen and heard occasions when the winch continued after not pushing the button anymore. Roel

1984 90 2.5 na Diesel - RR V8 (1994-2001)
1997 Camel Trophy Discovery 300TDI (2001-2009)
2005 G4 Discovery III 4.4 V8 (2008-2018) It's gone but it still hurts.
2003 90 Td5 (2009-now)
Post #584864 13th Dec 2016 8:35pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 7726

2011 Defender 110 Puma 2.4 USW Stornoway Grey
i concur but i think it also depends how much winching your doing or is it a convenience fit? Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop
Post #584883 13th Dec 2016 9:36pm
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