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Tiger



Member Since: 06 Jul 2012
Location: Wales
Posts: 2265

2004 Defender 110 Td5 CSW Java Black
Wiper wheel box issues - Urgent help please.
How do you unhook the cable worm gear from the wheel box?



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Post #436673 9th Jul 2015 11:44am
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5956

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
The way I did mine was to undo at the wiper motor end then pull it out or you might get away with just removing the wiper motor and pulling the spiral runner out still attached to the motor 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock


Last edited by excossack on 9th Jul 2015 1:06pm. Edited 1 time in total
Post #436690 9th Jul 2015 1:05pm
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6772

England 2004 Defender 110 Td5 CSW Bonatti Grey
Pull the worm gear back right from the motor. Unscrew the nut on the motor for the worm gear tube and move the whole tube ( may help if you unbolt and unplug the motor too) which will pull the worm out then replace the wheel boxes and feed the worm gear back through the tubes and re tighten the tube to the motor Thumbs Up Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #436691 9th Jul 2015 1:06pm
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Tiger



Member Since: 06 Jul 2012
Location: Wales
Posts: 2265

2004 Defender 110 Td5 CSW Java Black
Don't know if this one is jammed but I can't get the worm from under the 'hooked' bit on the gear therefore it won't slide in / out.

or i'm being thick Whistle
Post #436695 9th Jul 2015 1:26pm
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JWL



Member Since: 26 Oct 2011
Location: Hereford
Posts: 3443

England 2002 Defender 110 Td5 SW Coniston Green
Have you taken the wiper arm off so it can keep rotating as you pull the worm drive out?
Post #436699 9th Jul 2015 1:44pm
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Tiger



Member Since: 06 Jul 2012
Location: Wales
Posts: 2265

2004 Defender 110 Td5 CSW Java Black
Right so this is a both wheel boxes out job and unwind it job?

You can't just release the middle one when the end one is still attached?
Post #436700 9th Jul 2015 1:45pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17767

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Re: Wiper wheel box issues - Urgent help please.
Tiger wrote:
How do you unhook the cable worm gear from the wheel box?


The wiper spindle and worm wheel cannot be withdrawn from the wheelbox, they're retained by a non-removable ring on the outboard end of the spindle.

The wheelbox is renewable as an assembly only.

To remove the wheelbox you need to pull the rack (cable) out from the motor end (obviously remove the wiper arms before doing this).
Post #436706 9th Jul 2015 2:02pm
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Tiger



Member Since: 06 Jul 2012
Location: Wales
Posts: 2265

2004 Defender 110 Td5 CSW Java Black
Ta, Thumbs Up

Bigger job but might aswell renew the whole system then..

Thanks all
Post #436707 9th Jul 2015 2:06pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 17767

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
It's always bugged me that you can't extract the spindle and worm wheel from the wheel box, because there's no need for it to be retained (the back of the box would hold it in position) and it would, if removable, be very simple indeed to lubricate it properly, something which is not at all easy with it fixed.

I have a dim and distant, and possibly incorrect, recollection that on the earliest linked wiper wheelboxes the spindle did slide out the back, but I can't be sure now.
Post #436712 9th Jul 2015 2:45pm
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Tiger



Member Since: 06 Jul 2012
Location: Wales
Posts: 2265

2004 Defender 110 Td5 CSW Java Black
Stupid design!
Post #436715 9th Jul 2015 3:34pm
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