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tazmarkuk



Member Since: 24 Jan 2012
Location: Birmingham
Posts: 134

England 2000 Defender 110 Td5 HT Chawton White
Clutch
Hi, fitted a new clutch, slave and master cylinder, blead the system but I have no clutch, is it possible that I may fitted the friction plate the wrong way round?

All ideas appreciated

Thanks Mark
Post #419166 26th Apr 2015 3:18pm
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Fatboy Slim



Member Since: 04 Feb 2008
Location: Bridgend
Posts: 1006

Wales 
Will it not disengage ? Does the pedal feel OK ?
Post #419176 26th Apr 2015 3:52pm
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munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
No pedal ?
or pedal feels ok but no drive ?
Post #419177 26th Apr 2015 3:52pm
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tazmarkuk



Member Since: 24 Jan 2012
Location: Birmingham
Posts: 134

England 2000 Defender 110 Td5 HT Chawton White
Pedal feels fine just cannot get any gears when engine running
Post #419181 26th Apr 2015 4:14pm
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munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
3 things could be wrong

Hydraulics not pushing far enough ( master adjusted wrong )
First motion shaft stuck in spigot bearing
clutch plate
Post #419182 26th Apr 2015 4:19pm
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tazmarkuk



Member Since: 24 Jan 2012
Location: Birmingham
Posts: 134

England 2000 Defender 110 Td5 HT Chawton White
Hi Munch90, I've blead it 3 times, threre is pressure pushing the fluid out, tried adjustment, I suppose try more top of the pedal.
Clutch, could I have fitted this the wrong way round or would that be impossible, I know different clutches would be as the springs would be against the flywheel.
Post #419188 26th Apr 2015 4:31pm
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munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
Pic of the top of the pedal adjuster would be good

be honest never tried fitting clutch plate wrong so dont know if springs touch flywheel or not

did you take engine out or box out ?

change spigot brg?

was there a gap between bell housing and engine that you pulled up with bellhousing bolts ?
Post #419195 26th Apr 2015 4:44pm
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tazmarkuk



Member Since: 24 Jan 2012
Location: Birmingham
Posts: 134

England 2000 Defender 110 Td5 HT Chawton White
Tried loading picture not working don't know why. The end nut is about 2 threads in from the end of the shaft, then pedal and then lock nut, as you look down from the top

New spigot bush fitted, removed box and yes it's pulled up to the bell hosing
Post #419210 26th Apr 2015 5:10pm
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munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
Sounds about right on pedal

no i ment was there a gap between the engine and box that you had to pull up with bolts , when you refitted box did it fit right up to engine , could you get the 2 mating surfaces touching ?
Post #419212 26th Apr 2015 5:21pm
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Fatboy Slim



Member Since: 04 Feb 2008
Location: Bridgend
Posts: 1006

Wales 
Plate in the wrong way sorry mate. Box back out Sad
Post #419213 26th Apr 2015 5:28pm
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tazmarkuk



Member Since: 24 Jan 2012
Location: Birmingham
Posts: 134

England 2000 Defender 110 Td5 HT Chawton White
Hi munch90, yes the box fitted right up without be pulled in by the bolts.

Just been reading on another forum that the clutch plate must have the longest side of the centre splined facing flywheel?
Post #419219 26th Apr 2015 5:43pm
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Fatboy Slim



Member Since: 04 Feb 2008
Location: Bridgend
Posts: 1006

Wales 
Correct. Long side to the flywheel
Post #419220 26th Apr 2015 5:46pm
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munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
sorry to say sounds box out again

is it all finished , or just to testing stage
Post #419221 26th Apr 2015 5:48pm
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tazmarkuk



Member Since: 24 Jan 2012
Location: Birmingham
Posts: 134

England 2000 Defender 110 Td5 HT Chawton White
All finsihed, just thought it was adjustment issues but I have been trying and nothing happens you just now it's something else.

I can't remember which way round the friction plate went in. But as you both say box out again, thanks for the info guys, think I'll hire an engine hoist and have then engine out as it will be quicker, gives me the option to have a look at the vacuum pump oil leak I suppose.
Post #419227 26th Apr 2015 6:04pm
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theorangebandit



Member Since: 03 Jun 2013
Location: Stowmarket
Posts: 862

Occasionally the face to the engine is marked in some way or another. Sometimes very faint. The face of the friction plate with the raised profile is normally to the gearbox.

That description is pants I'm sorry ill try and get a pic
Post #419238 26th Apr 2015 7:06pm
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