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Home > Maintenance & Modifications > Will re fitting the CAT require a change to a Stage 2 map?
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gambit



Member Since: 26 Mar 2011
Location: Sussex
Posts: 79

Will re fitting the CAT require a change to a Stage 2 map?
as per the title...

Or is it just a case of adding the CAT and leave the map as it is? Not that I have the skill to change the map, but windering if that needs to be done?

Cheers
Andrew
Post #309097 18th Feb 2014 11:08am
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K9F



Member Since: 12 Nov 2009
Location: Bournemouth
Posts: 9610

United Kingdom 2008 Defender 90 Puma 2.4 XS CSW Stornoway Grey
You will need to contact the tuner who's map it is to see if refitting the Cat will throw the tune out.... Thumbs Up If you go through life with your head in the sand....all people will see is an ar5e!!

Treat every day as if it is your last....one day you will be right!!
Post #309100 18th Feb 2014 11:21am
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gambit



Member Since: 26 Mar 2011
Location: Sussex
Posts: 79

contact made...
Post #309152 18th Feb 2014 3:43pm
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K9F



Member Since: 12 Nov 2009
Location: Bournemouth
Posts: 9610

United Kingdom 2008 Defender 90 Puma 2.4 XS CSW Stornoway Grey
What was the answer? Noticed from your previous post who your tuner is. Thumbs Up

Would think quite a few may be asking the same question at some time or another..... Thumbs Up If you go through life with your head in the sand....all people will see is an ar5e!!

Treat every day as if it is your last....one day you will be right!!
Post #309181 18th Feb 2014 5:09pm
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Porny
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Member Since: 31 Aug 2009
Location: Sutton Coldfield - West Midlands
Posts: 797

 
It depends on the CPSI and thus the effect on back pressure from the replacment CAT.

In broad terms - anything with a fixed geometry turbo (or a mechanical none ECU controlled VNT) will generally be ok - but you may loose a fraction of low end response. But any modern diesel (so Tdci) where the control strategy is much more complicated and the calibration uses expected exhaust backpressure - changes must be made to the Calibration to suit the increase/changes in flow (especially when an electronic actuator is used).
This isn't a major issue, and just means a bit more time on the dyno to prove out the paper based calculations.

In a more detailed view - if we are talking about optimisation - changes to the exhaust back pressure must be accounted for within any calibration so even Td5... but depends how the original calibration was done and if it was optimised for a specific flow rate in the first place.


However, before I provide suitable solutions - I'm still waiting to find out all of the new rules and regulations - as stated in one of my previous posts (below). Until I know all the answers, there is no point jumping in both feet - all you are doing is firefighting...

Quote:
As with every new piece of legislation, there has to be rules, documents, explanations around it. And at the moment all that has been released is a blanket rule that a diesel must have a CAT or CAT/DPF if originally fitted... there is no supporting information been released.

I spend half of my life, reading, understanding, making sense of documentation and more importantly legislation - as you 'have' to understand what you can and can't do. There are lots of things that will often be considered close to the edge - often referred to as 'not really in the spirit of the rules' - but in reality if what are doing doesn't actually cross the line, then you are not doing anything wrong - apart from stretching the window of possibility.

There is no way they can make a blanket statement that a vehicle must be fitted with a CAT if it was originally supplied with it.... for the reason how will the MOT tester know what the specification of the vehicle was?

Some of the MOT testers I've met struggle to write their name, let alone have a in-depth knowledge of every vehicle.

Lets look at some examples:

Take a 2001MY Defender that was the last 2001MY Defender produced on the line. This was built to EU2 spec and did not require a CAT to meet that legislation.

The next vehicle on the track was the first 2002MY Defender. This was built to EU3 specification and did require a CAT. Both are registered as 2002 Vehicles.

How will an MOT tester know that the 2001MY model didn't have a CAT from new, but the 2002MY version did.

Unless they are introducing a new database system - they won't. But this hasn't been mentioned yet....

Perhaps they are working on a huge database... but in reality I don't think this would be in place for any 'semi' modern vehicle.


It could be a blanket rule based on year, but this would require some serious investigation and huge knowledge of Emissions Classes. A Defender does not come under the same rules as emissions as say a Ford Fiesta.

So for a example a 2004 Ford Fiesta would have stricter limits to meet - and thus would require more emissions related components than a 2004 Defender which has a less stringent limit to meet, thus would not require the same control over the engine emissions. Going one step further back and using the 2001 Defender as an example... A 2001 Fiesta Diesel had a CAT, a 2001 Defender didn't....

This is why DPF's have been around for much longer on 'passenger vehicles' (i.e. smaller cars) than say a Defender - which only had a DPF fitted in 2012.


I'm not saying a blanket year wouldn't work, but IMHO it would have to be post 2008 (or there abouts) - which also happens to coinside with the change to MOT rules a few year ago that say the smoke limit level dropped (for post 2008).


At the moment, all of these threads are doing nothing but scaremongering.

Until I see a copy of the rules and regulations (which there has to be!) all of this do I/don't I stuff is pointless.

People also keep mentioning Type Approval - type approved parts is a different subject entirely - and more that you would want to discuss on a forum. A further debate on how effective - and real - the current emission test cyles are would be an equally exciting debate.. not.






Ian IRB
The home of the first modified Keswick Green 90 - and the first 2.4 Puma through both the 200bhp and 550Nm barriers.

www.IRBdevelopments.com

www.facebook.com/irbdevelopments

www.integrated316.com

www.facebook.com/integrated316
Post #309199 18th Feb 2014 5:58pm
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K9F



Member Since: 12 Nov 2009
Location: Bournemouth
Posts: 9610

United Kingdom 2008 Defender 90 Puma 2.4 XS CSW Stornoway Grey
I know where you are coming from Ian but obviously the date has passed and people are due MOT. I personally can afford to wait as mine isn't for another four months. But those that are due must be keen to set something in place rather than waste the money going for MOT to have a subsequent possible failure by doing nothing.

Thumbs Up If you go through life with your head in the sand....all people will see is an ar5e!!

Treat every day as if it is your last....one day you will be right!!
Post #309204 18th Feb 2014 6:11pm
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Porny
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Member Since: 31 Aug 2009
Location: Sutton Coldfield - West Midlands
Posts: 797

 
Having checked with my MOT tester mate... there is still no guidelines as to what should be fitted with a CAT, what should be fitted with a DPF etc. So they are still in the dark and based on testers discretion. The rule is in force (technically) - but that's it.

A system can not work like that.

If it is just the case you need to have a CAT or something that looks like a CAT then just fit a high flow race cat.

These are not type approved - but on the 'how long is a bit of string' MOT guide they will give you a pass.


What I don't want to do is recommend to all my customers you must fit one of these... then a week later VOSA release a document to say that it is not needed (so wasted money), or must be to 'X' specification.


Ian IRB
The home of the first modified Keswick Green 90 - and the first 2.4 Puma through both the 200bhp and 550Nm barriers.

www.IRBdevelopments.com

www.facebook.com/irbdevelopments

www.integrated316.com

www.facebook.com/integrated316
Post #309211 18th Feb 2014 6:26pm
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gambit



Member Since: 26 Mar 2011
Location: Sussex
Posts: 79

Thanks for the response, certainly helped me understand what is going on at the moment.

As it happens, my MOT is not due until the end of the year, so I have plenty of time Smile

I only stumbled across this topic recently, so missed a number of posts in various threads.

Am happy enough with the wait and see what this means approach.

Cheers,
Andrew.
Post #309472 19th Feb 2014 11:46am
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K9F



Member Since: 12 Nov 2009
Location: Bournemouth
Posts: 9610

United Kingdom 2008 Defender 90 Puma 2.4 XS CSW Stornoway Grey
Ultimately then at the moment it's down to the individual what steps (if any) should be taken to assure an MOT pass. I think your fist suggestion in your last post is possibly the cheapest and most viable option in the interim until we see what 'pans out.' Shouldn't be too much toil either with it's adaption or fitment. Even if I had retained my original Cat it was such a b45t4rd to remove in one piece I don't think with careful consideration I would have gone so far to go so far to refit the original anyway.

Thumbs Up If you go through life with your head in the sand....all people will see is an ar5e!!

Treat every day as if it is your last....one day you will be right!!
Post #309474 19th Feb 2014 12:10pm
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