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Mother superior



Member Since: 05 Aug 2013
Location: Surrey
Posts: 494

United Kingdom 
Air box mod and decat
Gentlemen

So what do we think? Is it worth doing the air box and decat mods? I'm not expecting a revelation here but can you feel the difference?

Cheers
Wes
Post #297088 8th Jan 2014 11:36pm
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Porny
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Member Since: 31 Aug 2009
Location: Sutton Coldfield - West Midlands
Posts: 789

 
Yes.... but to make full use of the reduction back pressure you should have the engine calibration changed to suit.

Changing the back pressure effects turbo control... and you should correct for this.

Air box mods can be good for a gain of 11Nm's on the dyno... and you can go further especially if you don't have ABS (well, it's easier without ABS).


Ian IRB
The home of the first modified Keswick Green 90 - and the first 2.4 Puma through both the 200bhp and 550Nm barriers.

www.IRBdevelopments.com

www.facebook.com/irbdevelopments

www.integrated316.com

www.facebook.com/integrated316
Post #297090 8th Jan 2014 11:38pm
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Mother superior



Member Since: 05 Aug 2013
Location: Surrey
Posts: 494

United Kingdom 
Sounds good, I take it that the recalibration needs to be done by a man with one of those computer-box things..
The air box mod I was babbling about is the removal of the fan like thing and the restriction bit.
Wes
Post #297094 8th Jan 2014 11:45pm
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Porny
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Member Since: 31 Aug 2009
Location: Sutton Coldfield - West Midlands
Posts: 789

 
Fan removal and reshaping of the inside of the box... I have been doing this for ages before other people starting copying lol.

And yes - by a man with a laptop, and who actually knows what they are doing... and not just thinks they do.





You will get a nice gain over standard in terms of performance, smoothness and driveability... and typically improved MPG (as per another thread that is running on here at the moment).


Ian IRB
The home of the first modified Keswick Green 90 - and the first 2.4 Puma through both the 200bhp and 550Nm barriers.

www.IRBdevelopments.com

www.facebook.com/irbdevelopments

www.integrated316.com

www.facebook.com/integrated316
Post #297096 8th Jan 2014 11:50pm
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Mother superior



Member Since: 05 Aug 2013
Location: Surrey
Posts: 494

United Kingdom 
Cheers Ian
I'll do the air box mod and I'll drop you a PM when I decide to go decat if that's OK
Wes
Post #297100 8th Jan 2014 11:58pm
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Porny
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Member Since: 31 Aug 2009
Location: Sutton Coldfield - West Midlands
Posts: 789

 
No problem Wes.


Ian IRB
The home of the first modified Keswick Green 90 - and the first 2.4 Puma through both the 200bhp and 550Nm barriers.

www.IRBdevelopments.com

www.facebook.com/irbdevelopments

www.integrated316.com

www.facebook.com/integrated316
Post #297105 9th Jan 2014 12:08am
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 19568

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Air box mod? What's involved with that? Diesel$ Live$ Matter. ⛽️🛢️👨‍🔧🧰⚙️ RED, WHITE & BOOST! 🇬🇧
Post #297109 9th Jan 2014 12:16am
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Porny
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Member Since: 31 Aug 2009
Location: Sutton Coldfield - West Midlands
Posts: 789

 
At the very least you can remove the water separator from the dirty side of the filter. This does not work as intended on a Puma and adds a restriction.

On from this you can change the way the air flows inside the box.... and then change the feed pipe from the wing to the air box. My Puma runs my big pipe conversion (100mm pipe) - so no restriction at all.

Also works very well on a Td5...


Ian IRB
The home of the first modified Keswick Green 90 - and the first 2.4 Puma through both the 200bhp and 550Nm barriers.

www.IRBdevelopments.com

www.facebook.com/irbdevelopments

www.integrated316.com

www.facebook.com/integrated316
Post #297110 9th Jan 2014 12:21am
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 19568

United Kingdom 
So there is no down side? May I ask where it is located and lastly is that the impeller like thing I've heard about?
Sorry for the questions.
Thumbs Up Diesel$ Live$ Matter. ⛽️🛢️👨‍🔧🧰⚙️ RED, WHITE & BOOST! 🇬🇧
Post #297113 9th Jan 2014 12:28am
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Porny
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Member Since: 31 Aug 2009
Location: Sutton Coldfield - West Midlands
Posts: 789

 
The only downside is an increase in NVH... i.e. the intake becomes a bit noiser.

If you lift the air box out and look inside where the dirty air feed pipe goes into the air box - you will see the water separator... (actually one of two on a Puma). Simply remove and refit air box.


Ian IRB
The home of the first modified Keswick Green 90 - and the first 2.4 Puma through both the 200bhp and 550Nm barriers.

www.IRBdevelopments.com

www.facebook.com/irbdevelopments

www.integrated316.com

www.facebook.com/integrated316
Post #297116 9th Jan 2014 12:32am
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 19568

United Kingdom 
Ah I see, must do that then. Not worried about a little more noise.

Thank-you for the info Ian, much appreciated.
Thumbs Up Thumbs Up Thumbs Up Diesel$ Live$ Matter. ⛽️🛢️👨‍🔧🧰⚙️ RED, WHITE & BOOST! 🇬🇧
Post #297119 9th Jan 2014 12:51am
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JWL



Member Since: 26 Oct 2011
Location: Hereford
Posts: 3443

England 2002 Defender 110 Td5 SW Coniston Green
Yet another one of those jobs on the list. I've got abs on mine along with a RAI that I do want to keep. I want to run a fresh pipe from the air filter box and end it inside the RAI to change it to being a true snorkel, it's just the issue of the amount of space between the hole in the wing and the abs modulator unit. It will get done, one day.
Post #297124 9th Jan 2014 1:00am
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bell-auto-services



Member Since: 08 Jul 2007
Location: North Yorkshire
Posts: 2232

United Kingdom 2013 Defender 110 Puma 2.2 USW Orkney Grey
Here is a handy picture showing the losses and restrictions on the puma air intake as standard.


Click image to enlarge


Edited picture to show right way up.


Last edited by bell-auto-services on 9th Jan 2014 9:05pm. Edited 1 time in total
Post #297199 9th Jan 2014 3:50pm
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Norm4n



Member Since: 31 Aug 2012
Location: Surrey
Posts: 329

United Kingdom 
Nice diagram, so the biggest restriction is CAD turbo in, is there an intended restrictor there?
Post #297210 9th Jan 2014 5:12pm
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LandRoverAnorak



Member Since: 17 Jul 2011
Location: Surrey
Posts: 11240

United Kingdom 2013 Defender 110 Puma 2.2 USW Orkney Grey
Those figures are cummulative, so the biggest loss is where the biggest difference is, i.e. between the pre- and post-separators just inside the wing. Darren

110 USW BUILD THREAD - EXPEDITION TRAILER - 200tdi 90 BUILD THREAD - SANKEY TRAILER - IG@landroveranorak

"You came in that thing? You're braver than I thought!" - Princess Leia
Post #297212 9th Jan 2014 5:25pm
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