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ZeDefender



Member Since: 15 Sep 2011
Location: Munich
Posts: 4731

Germany 2011 Defender 110 Puma 2.4 SW Baltic Blue
Gear/transfer boxes - place of manufacture
Got my reply from LR Germany Thumbs Up

They claim the MY11 gearbox (MT82) is made by Getrag in Germany (Köln) and that the transfer box is made in England (but couldn't be more specific).

Quite a surprise, considering the rumours Shocked

Thought some of you might like to know Very Happy Tell someone you love them today because life is short.
But shout it at them in German because life is also terrifying and confusing...
Post #132580 19th Mar 2012 5:36pm
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dnorrishill



Member Since: 15 Jul 2011
Location: Hampshire
Posts: 610

England 2014 Defender 90 Puma 2.2 XS CSW Aintree Green
Re: Gear/transfer boxes - place of manufacture
ZeDefender wrote:
Quite a surprise, considering the rumours Shocked


Rumours? Did I miss something - care to elaborate?
Post #132594 19th Mar 2012 7:14pm
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Jonno



Member Since: 06 Mar 2012
Location: Yorkshire
Posts: 234

United Kingdom 2011 Defender 90 Puma 2.4 HT Santorini Black
Good work finding that out ! The Chinese manufacture must be reserved for the m82 in the mustang . The boxes can't be that bad generally as quite a few on here seem to have done big mileages.

Makes me wonder if its just the tolerances on the spines that can be out, a little bit of lash will quickly develop into something much worse.

I seem to also remember reading about some crazy expensive lube for the output shaft, some kind of grease based stuff, i wonder if they all get the splines properly coated at assembly.

Best not to worry and just drive and enjoy the thing!

Jonno
Post #132603 19th Mar 2012 7:42pm
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Jonno



Member Since: 06 Mar 2012
Location: Yorkshire
Posts: 234

United Kingdom 2011 Defender 90 Puma 2.4 HT Santorini Black
Re: Gear/transfer boxes - place of manufacture
dnorrishill wrote:
ZeDefender wrote:
Quite a surprise, considering the rumours Shocked


Rumours? Did I miss something - care to elaborate?


one of the forum members had their gearbox pack in. this caused a debate about the quality of the ford -getrag box.

There are rumours the same box used on the mustang is Chinese built. however it now seems to also be built in Germany and the UK, so safe to assume ours are European built.
Post #132611 19th Mar 2012 7:53pm
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ZeDefender



Member Since: 15 Sep 2011
Location: Munich
Posts: 4731

Germany 2011 Defender 110 Puma 2.4 SW Baltic Blue
Re: Gear/transfer boxes - place of manufacture
dnorrishill wrote:
ZeDefender wrote:
Quite a surprise, considering the rumours Shocked


Rumours? Did I miss something - care to elaborate?

Jonno said it. Ford were daft enough to put Chinese-made MT82 gearboxes into new Mustangs. After several near-death experiences (synchros failing in heavy traffic on highways, gear levers popping out when turning etc.) Mustang owners in the US took out a class action against Ford and the NHTSA started an investigation (now dropped). Needless to say, making (allegedly) sub-standard boxes in China and putting them in expensive US sports cars might not have been the brightest move...
Actually it isn't just paranoia. "Pals" on a Mustang forum in the US dismantled several knackered boxes - it wasn't pretty (failed parts made from stamped metal rather than cast etc.)
At least ours seem to be assembled in Deutschland Thumbs Up Tell someone you love them today because life is short.
But shout it at them in German because life is also terrifying and confusing...
Post #132616 19th Mar 2012 8:05pm
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Naks



Member Since: 27 Jan 2009
Location: Stellenbosch, ZA
Posts: 2596

South Africa 2010 Defender 90 Puma 2.4 SW Alpine White
Re: Gear/transfer boxes - place of manufacture
dnorrishill wrote:
Rumours? Did I miss something - care to elaborate?


mine was replaced at 29,900km/2years. talk about sh*t quality... Whistle --
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Post #132649 19th Mar 2012 9:15pm
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BigMike



Member Since: 13 Jul 2010
Location: Lancashire
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Poor products can be made anywhere including here. The fact that it's chinese is largely irrelevant.
Post #132708 19th Mar 2012 11:22pm
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ZeDefender



Member Since: 15 Sep 2011
Location: Munich
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Germany 2011 Defender 110 Puma 2.4 SW Baltic Blue
... and yet I'd still rather mine was made in Germany Whistle Tell someone you love them today because life is short.
But shout it at them in German because life is also terrifying and confusing...
Post #132713 19th Mar 2012 11:42pm
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gtveloce65



Member Since: 10 Nov 2008
Location: West Sussex
Posts: 107

United Kingdom 2008 Defender 110 Puma 2.4 XS CSW Epsom Green
On my third - and that isn't great. One every 11,000 miles at the mo, so nearly time for another one Laughing 1953 80
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Post #132890 20th Mar 2012 6:52pm
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caribcat



Member Since: 11 Jun 2009
Location: Anglesey
Posts: 97

2013 Defender 110 Puma 2.2 USW Aintree Green
Two boxes at the same time on similar aged pumas in my company. I'm ready for a class action if you are...
Post #132891 20th Mar 2012 6:53pm
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Zagato
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Member Since: 08 Jan 2011
Location: Billingshurst West Sussex
Posts: 4990

United Kingdom 
Would be good to clarify who is talking about gearboxes and who is referring to transfer boxes. A new thread may be useful with the question to see how much of this is an issue!

Here http://www.defender2.net/forum/topic12073.html
Post #132896 20th Mar 2012 7:23pm
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ZeDefender



Member Since: 15 Sep 2011
Location: Munich
Posts: 4731

Germany 2011 Defender 110 Puma 2.4 SW Baltic Blue
Excellent idea, although I hope not to contribute for a while longer (mine is sick but not dead...yet) Laughing
Might also be nice to compare with the number of forum members with gear/transferboxes that are okay.
If the MT82 is assembled in Köln and the LT230 in the UK, I would like to believe that failures are due to components or design and not incompetent employees Shocked Tell someone you love them today because life is short.
But shout it at them in German because life is also terrifying and confusing...
Post #132916 20th Mar 2012 8:32pm
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wslr



Member Since: 18 Jul 2010
Location: Wellington, Somerset
Posts: 581

United Kingdom 
It doesn't matter where they are put together - We all know what goes on on the Defender production line, and that's a UK outfit.

Knowing modern automotive manufacture, it will be a cheaply made part which has made an accountant happy but left an engineer pulling his/her hair out. It is a shame though, that JLR didn't stick with ZF in place of this gearbox, which I expect Ford couldn't wait to offload.
Post #133011 21st Mar 2012 12:14am
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cradgebank



Member Since: 30 Dec 2008
Location: Nottingham
Posts: 308

England 2008 Defender 110 Puma 2.4 XS CSW Stornoway Grey
wslr wrote:
It is a shame though, that JLR didn't stick with ZF in place of this gearbox, which I expect Ford couldn't wait to offload.


Wasn't aware ZF have ever made manual gear boxes for LR ?. Richard

Either a 90, 110 or 130.
Discovery 5
Post #133019 21st Mar 2012 12:50am
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wslr



Member Since: 18 Jul 2010
Location: Wellington, Somerset
Posts: 581

United Kingdom 
The Discovery 3 had a six speed manual box from ZF and they are pretty strong.
Post #133022 21st Mar 2012 12:54am
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