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 Un-wiring a trailer socket and relocation to crossmember
InternationalDBA

Post20th Apr 2024 11:58pm
Forum: Maintenance & Modifications · Replies: 6 · Views: 1395 · Subject: Instructions Required
I am changing my chassis and now need to rewire the tow bar.
The screws on the flap on the driver's side were seized.
They were too hard to drill or hacksaw so I ground them down with a grinding whe ...
 Installing a aux power socket in the rear
InternationalDBA

Post12th Apr 2024 6:22pm
Forum: Maintenance & Modifications · Replies: 154 · Views: 263698 · Subject: Black wire and purple wire with a connector at the end
I am fitting a new chassis to my 2008 Defender.
I refitted the loom in the chassis and wired up the NSR lights with no problem.
However, on the OSR there is an extra connector at the end of 2 wires, ...
 Engine, Gearbox & Transfer Box Oil Change
InternationalDBA

Post7th Apr 2024 2:09pm
Forum: Puma (Tdci) · Replies: 194 · Views: 322885 · Subject: Engine, Gearbox & Transfer Box Oil Change
I don,t know if this would work on a puma but on my TD5 i feed a length of clear plastic pipe down to the gearbox filler plug from under the bonnet poke a small funnel in the end of the pipe and pour ...
 A Frame (V frame?)
InternationalDBA

Post16th Oct 2023 10:43pm
Forum: Puma (Tdci) · Replies: 12 · Views: 1070 · Subject: A Frame (V frame?)
Still with the chassis swap, I am moving the rear axle A frame from the old to the new chassis.
The 2 legs are attached to the chassis with thick bolts, which I have now removed.
The nuts have a str ...
 Chassis Swap
InternationalDBA

Post16th Oct 2023 10:35pm
Forum: Puma (Tdci) · Replies: 7 · Views: 770 · Subject: Chassis Swap
Thank you for the replies.
By coincidence I went to my MOT station last Friday with my son and his Fiat 500.
The garage is well into Defenders and also said that I may have to drill some holes mysel ...
 Chassis Swap
InternationalDBA

Post13th Oct 2023 9:09am
Forum: Puma (Tdci) · Replies: 7 · Views: 770 · Subject: Chassis Swap
It is a Richards chassis.
I chose it because it was featured in a book I am using to help me.
Yes, the chassis is galvanised.
I have spent quite a long time painting it black and can confirm that t ...
 Chassis Swap
InternationalDBA

Post13th Oct 2023 9:00am
Forum: Puma (Tdci) · Replies: 7 · Views: 770 · Subject: Chassis Swap
Hello,

I am replacing the chassis on a LWB 2008 Puma.
I have the old and new chassis side by side and am moving the suspension from one to the other.
I notice that the new chassis has far fewer h ...
 Gearbox Removal
InternationalDBA

Post18th Jun 2023 9:26pm
Forum: Maintenance & Modifications · Replies: 2 · Views: 625 · Subject: Gearbox Removal
Thank you.
 LOF HD rear half shafts?
InternationalDBA

Post17th Jun 2023 10:20pm
Forum: Puma (Tdci) · Replies: 19 · Views: 4363 · Subject: LOF Solid Half Shafts
I fitted these about a year ago and they are working well.
 Gearbox Removal
InternationalDBA

Post17th Jun 2023 10:14pm
Forum: Maintenance & Modifications · Replies: 2 · Views: 625 · Subject: Gearbox Removal
I have just started a chassis replacement.

Firstly, I noticed that the crossmember below my gearbox was back to front.
When I turned it around I saw a gap between the crossmember and gearbox and t ...
 Puma 2.4 Piston Removal
InternationalDBA

Post26th May 2019 7:42am
Forum: Technical · Replies: 6 · Views: 2870 · Subject: Puma 2.4 Piston Removal
Yes, I know that.
I rebuilt a Morris Marina engine with the same problem in 1986.
The problem with the Puma 2.4 is that it has a 2" deep lower crankcase which will not come off.
This is a Ford ...
 Puma 2.4 Piston Removal
InternationalDBA

Post19th May 2019 1:52pm
Forum: Technical · Replies: 6 · Views: 2870 · Subject: Puma 2.4 Piston Removal
I have a Puma 2.4 engine in a 2008 Defender with 150,000+ miles.
I believe it has small end failure so I am trying to remove the pistons.
Has anybody done this with the engine in place?
That is wha ...
 Best replacement TDCi clutch
InternationalDBA

Post19th Feb 2018 9:24pm
Forum: Puma (Tdci) · Replies: 29 · Views: 21764 · Subject: Best replacement TDCi clutch
I fitted a National clutch to mine at 119,000 miles. Still going well at 133,000 miles.
 Greasing front propshaft
InternationalDBA

Post19th Feb 2018 8:58pm
Forum: Puma (Tdci) · Replies: 28 · Views: 13119 · Subject: Greasing front propshaft
I struggle with this job too with my grease gun if the propshaft is on the vehicle.
 Puma Engine Noise
InternationalDBA

Post19th Feb 2018 7:37am
Forum: Puma (Tdci) · Replies: 14 · Views: 5942 · Subject: Puma Engine Noise
Thank you all for your feedback.

As a first step I have added a disclaimer in capital letters at the end of the video's description explaining what I did wrong.

When I get a moment I will add a ...
 
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