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CFB



Member Since: 13 Sep 2007
Location: Bradford, West Yorkshire
Posts: 803

United Kingdom 
Clutch & Throttle Pedal Mods - done!
Did the pedal mods as featured in June LRO today, fiddly but simple and boy what a difference!!

Every TD5 owner should consider it, makes it so much lighter and thus easier to drive. Andy
Post #85265 19th Aug 2011 7:25pm
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Green Machine



Member Since: 19 Nov 2010
Location: North Yorkshire
Posts: 1226

United Kingdom 2005 Defender 90 Td5 CSW Tonga Green
I have been contemplating doing this since I saw it in LRO. A couple of others on here have done it and were pleased with the results. I think I would be happy to do the clutch mod myself, but a bit apprehensive about drilling a hole in my throttle pedal in case I get it in the wrong place (as LRO did the first time round). I would really like to lighten my throttle pedal a bit though - on longer journeys it gets pretty uncomfortable. Maybe I should just bite the bullet and get the drill out . . . 2005 Td5 | 90 Station Wagon | Tonga Green
Post #85277 19th Aug 2011 7:53pm
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CFB



Member Since: 13 Sep 2007
Location: Bradford, West Yorkshire
Posts: 803

United Kingdom 
The throttle pedal is a doddle to do, just use the pic in the mag as the guide. The spring is not under much tension when at rest so it's dead easy to re-position.

Clutch one is more awkward, I didn't disconnect the pedal which meant access was tight but only took about 20 mins. I used apiece of timber to keep the pedal depressed which makes locating the new spring much easier. Andy
Post #85278 19th Aug 2011 7:58pm
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Green Machine



Member Since: 19 Nov 2010
Location: North Yorkshire
Posts: 1226

United Kingdom 2005 Defender 90 Td5 CSW Tonga Green
Do you have to get the throttle pedal out, or do you just drill it in-situ? I'd imagine it's a bit awkward trying to drill it in the footwell with the brake pedal in the way? 2005 Td5 | 90 Station Wagon | Tonga Green
Post #85279 19th Aug 2011 8:04pm
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CFB



Member Since: 13 Sep 2007
Location: Bradford, West Yorkshire
Posts: 803

United Kingdom 
Just drill in situ, easy enough to get the drill in, you need a 3.5mm bit and preferably a new sharp one! Andy
Post #85282 19th Aug 2011 8:27pm
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AlpenAndes



Member Since: 20 May 2011
Location: Currently Chile
Posts: 128

Austria 2010 Defender 110 Puma 2.4 SW Belize Green
Sounds interesting. Maybe a stupid question, but what is that mod about?

BR
Oskar
Post #85294 19th Aug 2011 9:21pm
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CFB



Member Since: 13 Sep 2007
Location: Bradford, West Yorkshire
Posts: 803

United Kingdom 
The factory setup has very strong return springs on the pedals making it quite hard work to drive, this mod changes the spring completely on the clutch making it much lighter (LR approved too), the throttle spring is just re-positioned to reduce resistance.

I reckon the clutch is at least 50% lighter now, throttle maybe 30% lighter. Andy
Post #85296 19th Aug 2011 9:50pm
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paullo



Member Since: 14 Dec 2010
Location: Just Outside the M25
Posts: 47

Canada 
I'd be keen on both of these mods; but lack the tools & confidence. Would be willing to drive (within reasonable distance to London) and bring beer/food if someone who's either done the mods or wants to is interested?

Cheers.
Post #85302 19th Aug 2011 10:02pm
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CFB



Member Since: 13 Sep 2007
Location: Bradford, West Yorkshire
Posts: 803

United Kingdom 
No special tools needed, just strong fingers and a drill for the throttle. It is an easy DIY job. Any independant LR dealer would do it for you if you really don't fancy trying. All the info is in the June LRO mag, happy to scan and mail the relevant pages to anyone who needs it. Just PM me an email address Thumbs Up Andy
Post #85307 19th Aug 2011 10:08pm
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AlpenAndes



Member Since: 20 May 2011
Location: Currently Chile
Posts: 128

Austria 2010 Defender 110 Puma 2.4 SW Belize Green
Just sent you a PM.

Thanks in advance
Oskar
Post #85309 19th Aug 2011 10:13pm
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paullo



Member Since: 14 Dec 2010
Location: Just Outside the M25
Posts: 47

Canada 
PM Sent.

Thanks!
Paul
Post #85364 20th Aug 2011 3:07pm
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diesel_jim



Member Since: 13 Oct 2008
Location: hiding
Posts: 6031

United Kingdom 2006 Defender 110 Td5 SW Epsom Green
IF anyone is interested, there's a complete pedal on ebay for sale <-----

Nothing to do with me!

Marked up as a "wolf" item, but they're exactly the same. This one has the spring on it already, and I suspect the uber expensive silly little plastic U shaped thing.

Straight swap over, and you could sell your old pedal to recoup some money.
Post #85408 20th Aug 2011 8:06pm
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tolley



Member Since: 07 Nov 2011
Location: gloucester
Posts: 1114

United Kingdom 2006 Defender 90 Td5 CSW Oslo Blue
Re: Clutch & Throttle Pedal Mods - done!
CFB wrote:
Did the pedal mods as featured in June LRO today, fiddly but simple and boy what a difference!!

Every TD5 owner should consider it, makes it so much lighter and thus easier to drive.


can you get back copy of the lro mag ?
Post #134581 26th Mar 2012 7:41pm
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Steve B



Member Since: 22 May 2009
Location: Warwickshire
Posts: 586

United Kingdom 2000 Defender 90 Td5 SW Caledonian Blue
Post #134894 27th Mar 2012 9:45pm
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lightning



Member Since: 23 Apr 2009
Location: High Peak, Derbyshire
Posts: 2225

United Kingdom 
Just got round to doing the thottle pedal modification on my Defender TD5.
Does make it a fair bit nicer to drive, particularly on the motorway.
The hole you drill does no harm, and the spring can be refitted to the original position if needed in about 20 seconds.

I bought an old copy of LRM to get the details of where to drill the hole as l couldn't find it online.

Basically you release the LH spring from behind the pedal and use the end to scribe an arc in the metal.
Then drill a 3.5mm hole near to the rear edge. (The edge of the hole about 1mm from the rear edge, it's obvious when you look at it)
The mod can be done easily in situ and takes about five minutes. Which is good as the bolts securing the pedal to the bulkhead appear not to have captive nuts on them.

The clutch pedal mod l have done long ago on both my Defenders and it transforms the clutch action, goodness knows why it was not fitted as standard.

lt's standard on the 300tdi and tdci.
Post #652431 24th Sep 2017 5:03pm
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