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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5736
United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
Adjusting difflock lever
After the new transfer case was fitted, i noticed now and then the difflock light would flicker on the dash, this evening I set about adjusting the lever.

After some fiddling I noticed that when trying to engage difflock the U shaped link between the end of the lever and the selector on the TC looked like it was fouling on the bolt head on the transfer case.

I think what I need to do, is wind the pivot point bolt, further in towards the gearbox so when selecting difflock the lever will give more room for the U shaped link to move and not foul on the bolt head?.?
That make sense? 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #723292 13th Aug 2018 9:12pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 7682
2011 Defender 110 Puma 2.4 USW Stornoway Grey
or remove the small u bent connecting rod and fit a washer so the tail doesnt hit the bolt head? Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop
Post #723294 13th Aug 2018 9:14pm
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5736
United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
I did think of that as well, but wasn't sure how the clip came off? 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #723310 13th Aug 2018 10:01pm
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4RF RDS



Member Since: 19 Jul 2015
Location: Ottawa
Posts: 898
Canada 2000 Defender 110 Td5 XS CSW Epsom Green
Lift the curved up edge and slide the locking clip off. Thumbs Up 2010 Range Rover MkIII Autobiography Super Charged (Idris)
2003 Range Rover Mk III (Desmond FitzWilliam)
2000 Defender 110 CSW TD5 (CTX)
1992 Range Rover Classic (Lizzy)
1972 Series III 300 Tdi (Stanwood)
1967 MGB GT

Every normal man must be tempted at times to spit on his hands, hoist the black flag, and begin to slit throats.
H. L. Mencken (1880 - 1956)
Post #723322 13th Aug 2018 10:27pm
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dorsetsmith



Member Since: 30 Oct 2011
Location: South West
Posts: 4554

Click image to enlarge


Click image to enlarge


Click image to enlarge
Post #723361 14th Aug 2018 7:44am
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5736
United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
Cheers all. I have adjusted the rod circle (12) but its the bottom circled bit that is catching on the bolt on the transfer case
 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #723363 14th Aug 2018 8:06am
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dorsetsmith



Member Since: 30 Oct 2011
Location: South West
Posts: 4554

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is item 9 bent Question is item 6 missing
Post #723383 14th Aug 2018 9:43am
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Caterham



Member Since: 06 Nov 2008
Location: Birmingham
Posts: 6264
England 2011 Defender 110 Puma 2.4 XS CSW Stornoway Grey
had this albeit on the pumpa set up which isn't adjustable.
although convinced it was fouling it wasn't until 3 of us were checking it and deciding what to do to resolve it we realised it wasn't actually fouling the bolt head at all.

I took the clip off and found a spring that fitted on the clip which held it up (not that it was needed Very Happy ), I believe it was a brake pad spring.

In my case if was a case of loosening the whole linkage assembly from the gearbox, moving it slightly and re-tightening it in a slightly different position.......and then all good Thumbs Up

good luck.
Post #723384 14th Aug 2018 9:53am
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5736
United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
dorsetsmith wrote:

Click image to enlarge

is item 9 bent Question is item 6 missing


9 is not bent and 6 is present and correct. Maybe worth replacing. 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #723386 14th Aug 2018 10:08am
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5736
United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
Caterham wrote:
had this albeit on the pumpa set up which isn't adjustable.
although convinced it was fouling it wasn't until 3 of us were checking it and deciding what to do to resolve it we realised it wasn't actually fouling the bolt head at all.

I took the clip off and found a spring that fitted on the clip which held it up (not that it was needed Very Happy ), I believe it was a brake pad spring.

In my case if was a case of loosening the whole linkage assembly from the gearbox, moving it slightly and re-tightening it in a slightly different position.......and then all good Thumbs Up

good luck.


I think removing the clips and looking the U shape link will be the next move.
another tweaking session needed. 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #723387 14th Aug 2018 10:09am
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dorsetsmith



Member Since: 30 Oct 2011
Location: South West
Posts: 4554
ok

maybe the link has been fitted the wrong way around

Post #723389 14th Aug 2018 10:15am
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 16858
United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Yet another area of the Puma engine installation where no expense was spared spent!
Post #723409 14th Aug 2018 12:10pm
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5736
United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
dorsetsmith wrote:
ok

maybe the link has been fitted the wrong way around



Cheers, I will take a look. Are those two small holes for R clips/split pins? 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #723411 14th Aug 2018 12:13pm
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dorsetsmith



Member Since: 30 Oct 2011
Location: South West
Posts: 4554
Split Pin 1.5mm x 12mm Long
PS103121L

or FTC3674
Post #723414 14th Aug 2018 12:45pm
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5736
United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
Interesting, as my link does not use R clips it has like flat clips that appears to be pressed onto the link. Like a circlip but square. 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #723418 14th Aug 2018 1:25pm
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