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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5736

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
Battery not charging warning light
Typical..go away camping and on route the battery not charging light comes on.
Pulled in at services and then battery warning light goes off. Check a few wires and all seem ok.
Further up m6 the light on again but this time constant.
Are there are any fuses associated with the charging circuit?
Brought a Nanocom with me but no haynes manual.
Sad 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #718001 16th Jul 2018 12:07pm
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williamthedog



Member Since: 29 Dec 2012
Location: south wales
Posts: 3441

2011 Defender 90 Puma 2.4 PU Tamar Blue
You really need a multimeter on the battery to check the voltage going back into it. Whilst running it should be around 13.5- 14.5v
If it is at least you know its charging and you can rule out the alternator Thumbs Up
Post #718010 16th Jul 2018 1:00pm
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5736

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
Should have said the two volt meters main and aux batteries both drop towards 12.xV. Weird thing is after leaving the car for an hour or so and then drove off the battery stayed off but then after about 10mins the light came back on. 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #718052 16th Jul 2018 4:34pm
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rallysteve



Member Since: 10 Feb 2014
Location: Cumbria
Posts: 2196

United Kingdom 2002 Defender 110 Td5 DCPU Keswick Green
You could check fuse 6 on the bulkhead (10A) just in case as i believe that feeds the alternator. As it an intermittent issue though i cant see it being the fuse sadly. I think that fuse also does the reverse lights.

Steve 02' 110 TD5 Double Cab Rebuild Thread
84' 90 3.9 V8 Caged Pickup Build Thread - Now For Sale


Mobile Diesel Heater Build Thread
Post #718055 16th Jul 2018 4:50pm
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Mash



Member Since: 09 Feb 2015
Location: Guernsey
Posts: 1674

Guernsey 1998 Defender 90 300 Tdi HT Nato Green
On the Wolf I had an intermittent charge warning light, turned out to be the alternator was only giving out 24ish volt on tick over and 25/26v on higher revs not 28v, (wolfs run a 24v set up not 12v like the civilian wagons) so it could keep the wagon running happily and on a normal run recharged the batteries fine, I think I ran it for a few months before tracking down a new alternator, admittedly it’s a simpler engine with no Engine ecu constantly drawing power. 90 wolf - Jasmin http://www.defender2.net/forum/topic39408.html
90 V8 - Maggie http://www.defender2.net/forum/topic42564.html
110 TD5 - Buggsy http://www.defender2.net/forum/topic59029.html
52HG25 lightweight https://www.defender2.net/forum/topic72342.html
D3 Hse - Fiona
Capri 2l S - Anna

Think I might have a problem............
Post #718107 16th Jul 2018 9:24pm
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5736

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
I think I have found the issue. On measuring the battery voltage I noticed the relay for the split charge was clicking in and out and the engine tone was altering.

Unplugged the feed that detects 12v and the relay stopped clicking in and out.
Tomorrow i will head out for a drive and see what gives. 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #718112 16th Jul 2018 9:46pm
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VeeTee



Member Since: 06 Mar 2011
Location: Somewhere
Posts: 1512

Netherlands 
I think the clicking relay is not the cause of the problem, but the consequence of the voltage just going around the value at which the relay activates, (i.e. a to low voltage) due to either a faulty battery or faulty alternator.
Did you measure the voltage at the alternator output while revving at approx 2000-2200 rpm? Cheers, Vincent
1959 Polynorm 1/4 Ton Trailer, Olive Drab Green (sold)
1970 M416 Military Trailer (Camping Trailer Conversion), Epsom Green (sold)
1975 Series III 88 V6, Light Green (sadly sold)
1996 Defender 110 CSW 300 Tdi, Epsom Green (sold)
2000 Freelander 1 TD4 3-drs, Silver (sold)
2006 Freelander 1 TD4 5-drs Facelift Automatic, Tonga Green (sold)

MySite
Post #718116 16th Jul 2018 9:57pm
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roel



Member Since: 08 Aug 2009
Location: Lelystad
Posts: 2039

Netherlands 2003 Defender 90 Td5 PU Caledonian Blue
By experience I know that you can drive about 200 km on a good battery without using lights but while pulling a trailer. The first thing that stops is the rev counter followed quickly by the speedometer. On that moment you can not restart the engine if you need to. Whistle

I am afraid it will be the altenator probably the brushes. You might be lucky if just one is a little stuck. I never tried but you might be able to get the rear cover off and free the brushes with the altenator in place.
Getting the altenator out is a job on it;s own. Roel

1984 90 2.5 na Diesel - RR V8 (1994-2001)
1997 Camel Trophy Discovery 300TDI (2001-2009)
2005 G4 Discovery III 4.4 V8 (2008-2018) It's gone but it still hurts.
2003 90 Td5 (2009-now)
Post #718134 16th Jul 2018 11:01pm
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5736

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
VeeTee wrote:
I think the clicking relay is not the cause of the problem, but the consequence of the voltage just going around the value at which the relay activates, (i.e. a to low voltage) due to either a faulty battery or faulty alternator.
Did you measure the voltage at the alternator output while revving at approx 2000-2200 rpm?


I will try tomorrow holding the revs to see what results i get. I measure at idle before. 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #718151 17th Jul 2018 6:58am
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5736

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
After unplugging the relay switch feed for the split charge relay and then doing a 1hr trip all was good, no battery warning lights. 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #718279 17th Jul 2018 9:30pm
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5736

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
Checked voltage and all good. Drive home of 300 miles produced no battery warning light, volt meter stayed at normal position during the drive. All this with the split charge relay feed unplugged. 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #718882 21st Jul 2018 11:58am
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 7682

2011 Defender 110 Puma 2.4 USW Stornoway Grey
Dead aux battery?

Voltage in your meter goes up to 14 with engine running after showing 12v with ign on?

Likewise I don't believe the car is the problem. Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop
Post #718895 21st Jul 2018 1:32pm
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5736

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
14v or thereabouts. 12v and bit with ignition on, but engine not running
Suspecting either a dying battery or knackered relay. The main thing I was running off the aux batteries was a Engel fridge, but the car engine was running at the time. 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #718896 21st Jul 2018 1:36pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 7682

2011 Defender 110 Puma 2.4 USW Stornoway Grey
My aux will run my Engel in UK for 4 days no recharge.

IS the aux always fitted? Or left uncharged for prolonged periods? Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop
Post #718899 21st Jul 2018 1:51pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 7682

2011 Defender 110 Puma 2.4 USW Stornoway Grey
Those reading are off main bat only?

Reconnect relay see if fault returns

Drop test aux

What's aux Voltage a day after being charged?

hard wire aux to main see what happens, this could drain main bat!

How old is aux. Whose setup is it? Vsr is What brand? Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop
Post #718900 21st Jul 2018 1:54pm
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