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stuart123



Member Since: 03 Apr 2017
Location: Manchester
Posts: 207

United Kingdom 2009 Defender 90 Puma 2.4 CSW Aintree Green
Lost drive - only in diff lock - urgent ish...
Hi all

90 Defender puma. 2009. Currrntly 100 miles from home with limited tools.

Lost drive, engaged diff lock and have drive again.

Front prop shaft spins without drive when looking underneath.

Front wheels off, spin both hubs with the flange cover off and diff lock engaged/ in gear. No resistance with either and can’t see the splines slipping. One dry, one has grease on.

Is it the half shaft broken inside the diff end? Could it be be CV joint? Can I drive it in diff lock? 100 miles home...

Question is, can I drive it 100 miles home in diff lock? If not, could I with the front prop shaft off?!

Recovery vehicle 1.5 hrs away.
Post #719109 22nd Jul 2018 4:44pm
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stuart123



Member Since: 03 Apr 2017
Location: Manchester
Posts: 207

United Kingdom 2009 Defender 90 Puma 2.4 CSW Aintree Green
Pressed submit too early, any thoughts appreciated!

Thank you.
Post #719111 22nd Jul 2018 4:44pm
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Bergos



Member Since: 08 Aug 2015
Location: Somewhere in Portugal
Posts: 95

Portugal 2007 Defender 110 Puma 2.4 HT Keswick Green
I think, you can but to be on the safe side I would remove the prop-shaft on the broken diff side. Bergos

LR Defender 110 HT 2007 (2.4 Puma)
https://www.facebook.com/LR.Wanderlust/
Post #719119 22nd Jul 2018 5:10pm
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UtilityTruck



Member Since: 09 Jan 2014
Location: Oxford
Posts: 463

United Kingdom 
If diff lock returns drive, you’re right to suspect one of the driveshafts. The worst thing that is likely to happen as a result of wind-up from driving with the diff lock in, is some damage to the driveline components- but it sounds like you need to strip down and replace whatever is damaged any way. I’d take the risk and get my truck home. 2014 Keswick Utility 2.2
Post #719126 22nd Jul 2018 5:35pm
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stuart123



Member Since: 03 Apr 2017
Location: Manchester
Posts: 207

United Kingdom 2009 Defender 90 Puma 2.4 CSW Aintree Green
Thanks all. It’s going back home on a Wagon to be on the safe side!!
Post #719132 22nd Jul 2018 6:23pm
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zsd-puma



Member Since: 09 Aug 2016
Location: Kent
Posts: 2720

United Kingdom 2010 Defender 110 Puma 2.4 USW Santorini Black
Quote:
The worst thing that is likely to happen as a result of wind-up from driving with the diff lock in

You wont get wind up unless there is drive going to both the front and rear.

Quote:
Thanks all. It’s going back home on a Wagon to be on the safe side!!

Will save you some diesel. Laughing

If could be a failed CV or splines on the end of one of the half shafts. Of the diff has completely failed.
Post #719140 22nd Jul 2018 7:29pm
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stuart123



Member Since: 03 Apr 2017
Location: Manchester
Posts: 207

United Kingdom 2009 Defender 90 Puma 2.4 CSW Aintree Green
Thanks for that.

Presume I’d need to pull the half shafts before doing anything else?

Which end do they normally go? Wheel end looked fine...!
Post #719157 22nd Jul 2018 9:28pm
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Jim1988



Member Since: 26 Oct 2017
Location: Derbyshire
Posts: 208

United Kingdom 
Much easier job if it is the wheel end 👍🏻
Post #719164 22nd Jul 2018 9:46pm
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zsd-puma



Member Since: 09 Aug 2016
Location: Kent
Posts: 2720

United Kingdom 2010 Defender 110 Puma 2.4 USW Santorini Black
stuart123 wrote:
Thanks for that.

Presume I’d need to pull the half shafts before doing anything else?

Which end do they normally go? Wheel end looked fine...!


You can't see the wheel end on the front, there is a CV joint in the way. Wink

Realistically yes you're going to have to strip the whole front axle. I suppose first thing to do is remove the front hub/swivel assemblies from the axle tube and see what comes out. If you're lucky the first one you pull out will be the one with mangled splines where it goes into the CV joint. On the other hand you might have to pull the second one out to finds the diff is shot to bits.
Post #719189 22nd Jul 2018 11:27pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 16895

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
You may be able to make a better diagnosis with the aid of an assistant by looking through the axle oil filler hole, since you can see some of the differential. If you have a broken halfshaft then rotating one wheel (with the difflock engaged to lock the propshaft, and the other wheel stationary) will normally spin the differential gears. If a halfshaft is broken, then rotating the wheel on the broken side will not spin the differential gears.

Generally it is the short halfshaft which breaks since it has less flex and hence less resilience against shock loading.

Usually if a halfshaft has broken it is safe to drive the vehicle with the difflock engaged however there is a risk of increased damage due to fragments getting into places they are not wanted. However there is a possibility that the diff itself has failed, and in this case it may either lock solid, or the differential gears may lock solid even though the carrier still rotates, and either of these can have a catastrophic effect on the control of the vehicle. The first may lock the transmission, the second (which happened to me when my front diff failed) will result in an almost complete inability to steer. These are worst-case scenarios but when weighing up the likelihood vs. the consequence they are not insignificant. There are some CV joint failure modes which may also compromise the steering.

For these reasons I personally would not recommend driving more than a few miles with the vehicle in this condition. If my life depended on it and there was no recovery service then yes, but if not, take the safe option.
Post #719211 23rd Jul 2018 9:47am
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 7701

2011 Defender 110 Puma 2.4 USW Stornoway Grey
The only way I would drive it with these symptoms is to pull each shaft with cv and take front prop off for exact reasons above.

Go in drivers sidefirst. I suspect front diff.

Is the vehicle worked off road? What size tyres? Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop
Post #719262 23rd Jul 2018 4:11pm
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stuart123



Member Since: 03 Apr 2017
Location: Manchester
Posts: 207

United Kingdom 2009 Defender 90 Puma 2.4 CSW Aintree Green
Thanks all.

Good plan on looking through the filler. I’ll try that when I’m back with the car. It’s tucked up at my parents for the moment and not with me.

Not worked off road, it has a very easy life and road use only on the whole. 92k miles on it. Standard size tyres.

When jacking up one side at a time, both spin freely with no nasty noises or grinding sounds coming from the diff etc so I’m hoping it’s not that ...!
Post #719501 24th Jul 2018 8:38pm
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JWL



Member Since: 26 Oct 2011
Location: Hereford
Posts: 3443

England 2002 Defender 110 Td5 SW Coniston Green
Before you get too carried away with thinking the worst just pop the rubber hub caps off the axle ends and if you've got an assistant get them to watch if the splined centre (half shaft) is spinning. Take the motor out of diff lock, put it into gear where you don't get any "drive" and let the clutch out. You may see one of the half shafts spinning away merrily which points to the hub flanges being worn and giving up the ghost.
A far easier fix than delving into the axles Thumbs Up

If you're on your own you can chock the wheels or rest the bumper up against an immovable object, put it in gear and jump out to check. Only do this as a last resort as things could go wrong if the open centre diff decides it's going to lock up and cause the vehicle to move Whistle
Post #719577 25th Jul 2018 1:39am
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zsd-puma



Member Since: 09 Aug 2016
Location: Kent
Posts: 2720

United Kingdom 2010 Defender 110 Puma 2.4 USW Santorini Black
Quote:
Before you get too carried away with thinking the worst just pop the rubber hub caps off the axle ends


That was in his original post.......

Quote:
Front wheels off, spin both hubs with the flange cover off and diff lock engaged/ in gear. No resistance with either and can’t see the splines slipping.
Post #719591 25th Jul 2018 7:32am
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