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Timcat



Member Since: 20 Jul 2016
Location: Tanzania at the moment
Posts: 1008

United Kingdom 2012 Defender 110 Puma 2.2 SW Indus Silver
Anderson plug.
Thinking of fitting an Anderson plug to the front of the passenger seat box (yellow one) This will serve a few purposes, main one is for the Arb compressor second is for a set of jump leads & the third is to keep the PC1500s topped up using an optimate with an Anderson plug. Is there any reason this won't work or is there a better way of doing it? Cheers.
Post #678462 14th Jan 2018 8:57pm
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Bluest



Member Since: 23 Apr 2016
Location: Lancashire
Posts: 3997

United Kingdom 2007 Defender 110 Puma 2.4 XS CSW Java Black
Is there a route for the Anderson plug to come out of the seat box without drilling any holes? I’ve been meaning to look at doing this but don’t want to do any drilling. 2007 110 TDCi Station Wagon XS

Last edited by Bluest on 14th Jan 2018 9:49pm. Edited 1 time in total
Post #678464 14th Jan 2018 9:07pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 19572

United Kingdom 
I'm pretty sure that you'll find a free entry there somwhere.
Thumbs Up Diesel$ Live$ Matter. ⛽️🛢️👨‍🔧🧰⚙️ RED, WHITE & BOOST! 🇬🇧
Post #678465 14th Jan 2018 9:09pm
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geobloke



Member Since: 06 Nov 2012
Location: Nottinghamshire
Posts: 4395

United Kingdom 
Bluest wrote:
Is there a route for the Anderson plug to come out of the seat box without drilling any holes? I’ve been meaning to look at dogs no this but don’t want to do any drilling.


Yes but not in to the cab, out on to the chassis rail. You mount the anderson on the front bumper like utilities vehicles.

Otherwise it is a case of breaking out the big drills Mr. Green Mr. Green
Post #678472 14th Jan 2018 9:15pm
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leeds



Member Since: 28 Dec 2009
Location: West Yorkshire
Posts: 8578

United Kingdom 
Anderson plug for jump leads need SB175 size

For a compressor you will have to solder the leads into a SB175 or use something like a SB50 to SB175 convertor lead.

If soldering leads into an Anderson connector use some strain relief. Double the cable back and tape it onto connector.

HTH


Brendan
Post #678476 14th Jan 2018 9:22pm
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Timcat



Member Since: 20 Jul 2016
Location: Tanzania at the moment
Posts: 1008

United Kingdom 2012 Defender 110 Puma 2.2 SW Indus Silver
Everyone I’ve seen done you’ll have to drill a hole! Can’t see a problem if there’s a gromit to cover the sharp edges.
Post #678477 14th Jan 2018 9:23pm
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Timcat



Member Since: 20 Jul 2016
Location: Tanzania at the moment
Posts: 1008

United Kingdom 2012 Defender 110 Puma 2.2 SW Indus Silver
Thanks for the information Brendan.
Post #678485 14th Jan 2018 9:41pm
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5740

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
I have pair of (ex UPS) SB50's with around 4" of cable on the end if required? 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #678601 15th Jan 2018 9:44am
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ChrisCM



Member Since: 10 Jun 2013
Location: Cornwall uk
Posts: 572

United Kingdom 2010 Defender 110 Puma 2.4 SW Santorini Black
This is exact what I have done, only I have a single battery, mounted the SB175 (yellow) directly onto the front of the seat box. Drilled a hole and used a conical stepper drill to get the right size for cable and grommet, the very short cables are hidden by the carpet.


Click image to enlarge


Chris 2010 Defender 110 Station Wagon, Santorini Black.
Post #678608 15th Jan 2018 10:04am
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5740

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
If any use?



Click image to enlarge
 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #678623 15th Jan 2018 10:34am
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mikeh501



Member Since: 07 Jan 2013
Location: United Kingdom
Posts: 1142

United Kingdom 
The anderson plug isnt a good solution for a battery charger. Jump cables will require large diameter cable, whereas a battery charger needs quite small diameter cable. There are different size anderson plugs but I wouldnt mix the boxes up.

For jump leads I would mount the anderson plug on the front of seat box and drill a hole through, grommet it etc. Couple of reasons. It keeps the cable length small and therefore less chance of a future short. It also keeps the plug out of the weather which will protect it from damage etc.


Click image to enlarge


The CTEK comfort panel indicator is a great solution for charging. Gives you a visual indicator on the dash or wherever, and then you can easily just plug in your CTEK.


Post #678641 15th Jan 2018 11:51am
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Timcat



Member Since: 20 Jul 2016
Location: Tanzania at the moment
Posts: 1008

United Kingdom 2012 Defender 110 Puma 2.2 SW Indus Silver
excossack wrote:
I have pair of (ex UPS) SB50's with around 4" of cable on the end if required?

Thanks for the offer but a friend of mine is a sparks & is kindly donating all parts required!
Post #678654 15th Jan 2018 12:41pm
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Timcat



Member Since: 20 Jul 2016
Location: Tanzania at the moment
Posts: 1008

United Kingdom 2012 Defender 110 Puma 2.2 SW Indus Silver
mikeh501 wrote:
The anderson plug isnt a good solution for a battery charger. Jump cables will require large diameter cable, whereas a battery charger needs quite small diameter cable. There are different size anderson plugs but I wouldnt mix the boxes up.

For jump leads I would mount the anderson plug on the front of seat box and drill a hole through, grommet it etc. Couple of reasons. It keeps the cable length small and therefore less chance of a future short. It also keeps the plug out of the weather which will protect it from damage etc.


Click image to enlarge


The CTEK comfort panel indicator is a great solution for charging. Gives you a visual indicator on the dash or wherever, and then you can easily just plug in your CTEK.



The issue I have is I need multiple use, compressor point-jump lead point & charging point. I already have a couple of optimates (which you could use the panel din connector) but I'm not keen on drilling two lots of holes in the seat box. As long as the Optimat leads are soldiered well & then secured to the plug as per Brendan's advice I can't see any other way of doing it (apart from doubling up on the holes that is.
Post #678658 15th Jan 2018 12:51pm
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mikeh501



Member Since: 07 Jan 2013
Location: United Kingdom
Posts: 1142

United Kingdom 
When it comes to this kind of stuff you can pretty much do anything you want. The anderson plug will handle the current for all your uses. I think however when your holding this huge plug in your hand, and it has some teeny cables hanging out of it, you will realise its a bit of a compromise solution.

To put it into perspective, the cable size diameter for jump cables will be like the big starter motor cables on your defender, whereas the ones for the charger and compressor arent much bigger than speaker cable lol.

Just on a safety note.... If you use large diameter cable and a large 175+amp mega fuse to goto your anderson plug from battery; and then you have a really small cable going to a charger or compressor without another smaller fuse. The smaller diameter cable will probably melt before the megafuse blows. Just a thought.

If you dont like bringing it out onto the front of the seatbox, maybe take it it out via one of the existing holes in the battery box to somehere else on the body, or bolted up inside the engine bay or front bumper as someone else has said.

Other option is to wire in a accessory fuse box like a lot of people do which can wire into your compressor and charger needs.
Post #678668 15th Jan 2018 1:19pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 19572

United Kingdom 
Use the Anderson rubber boots, if you glue the boots to the cable when you fit. (Not fast drying)
That will give you ingress protection and plenty of strain relief.

If you use a pilot excess cable, if you need to replace just sacrifice a couple of inches and bin the rubber boot and your good to go again.

Thumbs Up Diesel$ Live$ Matter. ⛽️🛢️👨‍🔧🧰⚙️ RED, WHITE & BOOST! 🇬🇧
Post #678674 15th Jan 2018 1:45pm
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