 | Home > Technical > ??? What Has Gone Wrong??? |
 
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| mk1collector Member Since: 17 Sep 2009 Location: West Yorkshire Posts: 6769   
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Maybe seals inside master or slave given out, letting fluid past but not out Ray
My build thread http://www.defender2.net/forum/topic17615.html |
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2nd Apr 2017 11:48am |
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| ian series 1 Member Since: 17 Nov 2014 Location: south Posts: 3127  
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Any fluid leaking from the bottom of the bellhousing?
Or anywhere else, pedal box, or drivers floor mat? 80" 80" 86" 88" 90" Wanted, Forward Control Anything considered. |
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2nd Apr 2017 12:42pm |
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| sharkey964 Member Since: 05 Oct 2014 Location: On a muddy track Posts: 570  
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Could slave cylinder rod have pushed through the clutch fork???
Marc |
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2nd Apr 2017 1:27pm |
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| AndyB Member Since: 10 Nov 2016 Location: North Wales Posts: 37 
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 Click image to enlarge Mine was about to go. (I had pulled the box off due to another issue) I dont know the 'real' age of our drivetrain, as it was from a Disco, so yours may be different. (just edited this in) Andy Last edited by AndyB on 2nd Apr 2017 1:53pm. Edited 1 time in total |
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2nd Apr 2017 1:30pm |
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| mk1collector Member Since: 17 Sep 2009 Location: West Yorkshire Posts: 6769
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I thought they replaced the later ones with solid forks but I may have dreamt it Ray
My build thread http://www.defender2.net/forum/topic17615.html |
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2nd Apr 2017 1:48pm |
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| NickEJ Member Since: 24 Nov 2012 Location: Ljubljana Posts: 152  
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I had exactly the same problem a few years ago whilst touring in Germany. Needed a new master clutch cylinder.
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2nd Apr 2017 2:03pm |
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| zsd-puma Member Since: 09 Aug 2016 Location: Kent Posts: 2720 
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The Puma's don't have a fork at all, they have a concentric slave cylinder. Sounds like the master cylinder has failed to me, it's an old design, basically the same one used on series 3's and various other 60/70's era BL products. They're not unknown to fail unexpectedly |
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2nd Apr 2017 2:54pm |
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| Stiff1 Member Since: 09 Dec 2014 Location: Cornwall Posts: 573 
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Initial thought was the fork from memories of the 300 but a quick search showed up that change.
No fluid to be seen after a good look around. |
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2nd Apr 2017 3:32pm |
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| defender9 Member Since: 12 Mar 2016 Location: Fylde Coast Posts: 1613 
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happened to me, was getting intermittent clutch pedal going to the floor, it was the master cylinder seals.
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2nd Apr 2017 7:31pm |
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| Stiff1 Member Since: 09 Dec 2014 Location: Cornwall Posts: 573
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Where you able to change the seals or is it a new cylinder?
Thanks for all the tips so far. |
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2nd Apr 2017 8:17pm |
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| zsd-puma Member Since: 09 Aug 2016 Location: Kent Posts: 2720
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Given you can get branded after market ones for £25 i wouldn't bother messing about changing seals.
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2nd Apr 2017 8:49pm |
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| agentmulder Member Since: 16 Apr 2016 Location: Outer Space Posts: 1324 
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Mine did the same, changed master myself, worked for a week then back to the floor.
Changed slave at shop, which is a much bigger job so changed clutch while in there. Problem solved. Lots of prior discussion in the forums.. Solved the bowel problem, working on the consonants... |
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2nd Apr 2017 8:54pm |
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| dgardel Member Since: 30 Nov 2008 Location: Veneto (Heart & Head) Posts: 3586 
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No fork on TDCi, but the co-axial slave direct on the clutch plate Discovery 5 td6 HSE Stornoway Gray Outback Engineering Limited Edition
IID Pro MV License |
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3rd Apr 2017 8:45am |
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| zsd-puma Member Since: 09 Aug 2016 Location: Kent Posts: 2720
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When the master fails all the muck from the failed seals ends up in the slave cylinder when you bleed it out, so it then kills that too. I think half the problem is while Brake fluid tends to get replaced or at least tested every couple of years, the only time clutch fuild gets changed is when something fails. |
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3rd Apr 2017 3:03pm |
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