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trickster5000



Member Since: 12 Dec 2015
Location: East Yorkshire
Posts: 489

United Kingdom 1989 Defender 90 300 Tdi CSW Arles Blue
So my rear step fell off today revealing the extent of the rot especially on the rear cross member. I knew it wasn't in a great state and had plans to fully rebuild it on a galvanised chassis in a few years time but after closer inspection today I'm going have to move that forward to this summer (if it'll last till then Crying or Very sad ).


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The cross-member is literally just flaking away and it doesn't look much better further up the chassis. The holes in the battery box are almost big enough to fit my hands through and the outriggers are looking a bit worse for wear.

Obviously I won't be doing any towing with it until this is sorted. So I'm now beginning to research the whole restoration process, including sourcing a galvanised chassis and will be able to strip it down and rebuild it over the summer.

Other slightly less expensive jobs recently have included replacing the exhaust rear section, was given the choice of Britpart for £40 or genuine part for £75, I figured it would be cheaper in the long run to go for the genuine. Pretty straight forward to get the old one off and new one on.


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I have also fitted Bolt On Bits light guards purely for the looks rather than any purpose of protecting the lights (not the best pic but the only one I had on my phone):


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I also replaced the old manky, cracked plastic number plates with nice pressed ali plates in the original font:


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 Matt.

'89 90 CSW with a 3.5 V8 conversion (WIP) - http://www.defender2.net/forum/topic46809.html
Post #668966 4th Dec 2017 8:17pm
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Procta



Member Since: 04 Dec 2016
Location: Sunderland
Posts: 4937

United Kingdom 
you know what will look good, a nice set of new head lights. It would make it more fresher looking. Thumbs Up Defender TD5 90 ---/--- Peugeot 306 HDI hatch back

Success is 90% Inspiration and 4 minutes Preparation # you can make it!
Post #668972 4th Dec 2017 8:49pm
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trickster5000



Member Since: 12 Dec 2015
Location: East Yorkshire
Posts: 489

United Kingdom 1989 Defender 90 300 Tdi CSW Arles Blue
They are new.... Crystal units less than 6 months old Whistle


Click image to enlarge
 Matt.

'89 90 CSW with a 3.5 V8 conversion (WIP) - http://www.defender2.net/forum/topic46809.html
Post #668974 4th Dec 2017 8:51pm
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grafty99



Member Since: 15 Aug 2012
Location: North Devon
Posts: 4784

United Kingdom 2002 Defender 90 Td5 HT Caledonian Blue
Liking the pressed plates Thumbs Up 2002 90 Td5 Station Wagon
1990 Vogue SE
Triumph Tiger Explorer 1200
Td5 90 Thread http://www.defender2.net/forum/topic50767.html
Tdi 110 Thread https://www.defender2.net/forum/topic69562.html
RRC Thread http://www.defender2.net/forum/topic54492.html
Instagram http://www.instagram.com/george_grafton
Post #668975 4th Dec 2017 8:51pm
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Procta



Member Since: 04 Dec 2016
Location: Sunderland
Posts: 4937

United Kingdom 
trickster5000 wrote:
They are new.... Crystal units less than 6 months old Whistle


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you could have gave them a wipe before you took the photo with the guards on Whistle Defender TD5 90 ---/--- Peugeot 306 HDI hatch back

Success is 90% Inspiration and 4 minutes Preparation # you can make it!
Post #668978 4th Dec 2017 8:54pm
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trickster5000



Member Since: 12 Dec 2015
Location: East Yorkshire
Posts: 489

United Kingdom 1989 Defender 90 300 Tdi CSW Arles Blue
Haha admittedly they were pretty grimey looking in that photo so could easily be mistaken for old units Thumbs Up They got covered in dirt kicked up off the road from the slush Matt.

'89 90 CSW with a 3.5 V8 conversion (WIP) - http://www.defender2.net/forum/topic46809.html
Post #668979 4th Dec 2017 8:56pm
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Procta



Member Since: 04 Dec 2016
Location: Sunderland
Posts: 4937

United Kingdom 
The only time it snowed for us, I happened to take the 306 to work, so the next day I brought in the defender. I had right old laugh going to work. The roads were really slushy in places, and everyone was driving with their tails between their legs. Here's procta lad here, just powering on like a boss Mr. Green Poor bmw driver was practically crawling to make matters worse for him, he had a disco sat right up his arse. Laughing no pressure there pal Whistle Laughing He under took him in the end, I did think about doing the same thing, but I thought nah I am not that cruel Very Happy yet Whistle Defender TD5 90 ---/--- Peugeot 306 HDI hatch back

Success is 90% Inspiration and 4 minutes Preparation # you can make it!
Post #668991 4th Dec 2017 9:22pm
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trickster5000



Member Since: 12 Dec 2015
Location: East Yorkshire
Posts: 489

United Kingdom 1989 Defender 90 300 Tdi CSW Arles Blue
Bought and fitted a Raptor Engineering dash this week. Fantastic bit of kit, really well made and I really like the satin black finish. There's loads of choices of panels with different cut-outs, with a lot of deliberation and scribbling I eventually settled on 2 52mm gauge cut-outs on top, and a single DIN and switch holes on the bottom.

It was pretty straight-forward to fit but I couldn't do it in 20 mins as advertised on their website (not properly anyway). First step was to cut away the vinyl covering.


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Then the metal behind.


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Then I slotted it in and drilled two holes through the grey trim and metal behind that to bolt it in place by taking the ash tray out.


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Next was to begin wiring everything up. I bought a voltmeter for one of the 52mm holes and put the original clock I took out for my rev counter in the other.


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Then I wired in my various switches and USB chargers. I bought 4 ordinary on/off switches and 1 spring loaded self-return on/off switch for the rear washer jets. One of the other switches does the rear wiper, and the switch underneath the light is my electric fan override switch. The light indicates when the fan is on either by the thermostat or by the override switch. Finally, I bought a plastic DIN tray insert to go in the din slot as a handy place to put my phone and other bits and bobs. I also have two USB charging slots and a standard 12v ciggy lighter.


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I'm really impressed with the quality of the dash and for £90, seems very good value. The only downside to the installation is that I've lost the rear wiper park feature as that was built into the standard switch - I couldn't exactly figure out how it worked and whether or not I could reproduce it in my new setup. But it didn't work half the time anyway so it's not a huge loss. Thumbs Up

The gap on the left at the top is for a digital outdoor temperature gauge so I know when there's a risk of ice etc but that hasn't arrived yet because it's on the slow boat from China - can't really complain at £3.50 Very Happy Matt.

'89 90 CSW with a 3.5 V8 conversion (WIP) - http://www.defender2.net/forum/topic46809.html
Post #676436 6th Jan 2018 8:17pm
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Procta



Member Since: 04 Dec 2016
Location: Sunderland
Posts: 4937

United Kingdom 
looking neat there Thumbs Up iam toying with the idea of fitting the dash part from the TD5, (centre console part) should be a matter of swopping over stuff, rather than cutting Defender TD5 90 ---/--- Peugeot 306 HDI hatch back

Success is 90% Inspiration and 4 minutes Preparation # you can make it!
Post #676600 7th Jan 2018 2:37pm
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trickster5000



Member Since: 12 Dec 2015
Location: East Yorkshire
Posts: 489

United Kingdom 1989 Defender 90 300 Tdi CSW Arles Blue
In that case I think you'd be interested in this kit here from Mud: http://www.mudstuff.co.uk/mud-defender-console.html Matt.

'89 90 CSW with a 3.5 V8 conversion (WIP) - http://www.defender2.net/forum/topic46809.html
Post #676604 7th Jan 2018 3:08pm
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trickster5000



Member Since: 12 Dec 2015
Location: East Yorkshire
Posts: 489

United Kingdom 1989 Defender 90 300 Tdi CSW Arles Blue
The final part for my dash arrived yesterday so I got that fitted:


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I put the sensor in the driver's side front wing, away from turbo/exhaust temperatures and hopefully wind chill. A nice, well made unit and certainly can't complain at £3.50

Inspired by Grafty's recent shiny pics I decided to give my 90 a long overdue wash. Just a quick rub down with a hosepipe and a sponge - nothing too fancy but done a decent job.

Before:


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After:


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 Matt.

'89 90 CSW with a 3.5 V8 conversion (WIP) - http://www.defender2.net/forum/topic46809.html
Post #678237 13th Jan 2018 9:26pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10502

England 
Shocked What a difference, much better Cool 1996 Golf Blue 300Tdi 110 Pick up. Keeper.


Clayton.
Post #678483 14th Jan 2018 9:39pm
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grafty99



Member Since: 15 Aug 2012
Location: North Devon
Posts: 4784

United Kingdom 2002 Defender 90 Td5 HT Caledonian Blue
Shocked it's got white bits! Rolling with laughter 2002 90 Td5 Station Wagon
1990 Vogue SE
Triumph Tiger Explorer 1200
Td5 90 Thread http://www.defender2.net/forum/topic50767.html
Tdi 110 Thread https://www.defender2.net/forum/topic69562.html
RRC Thread http://www.defender2.net/forum/topic54492.html
Instagram http://www.instagram.com/george_grafton
Post #678488 14th Jan 2018 9:46pm
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trickster5000



Member Since: 12 Dec 2015
Location: East Yorkshire
Posts: 489

United Kingdom 1989 Defender 90 300 Tdi CSW Arles Blue
Haha yeah I'd almost forgotten myself the colour of my wheels Rolling with laughter Matt.

'89 90 CSW with a 3.5 V8 conversion (WIP) - http://www.defender2.net/forum/topic46809.html
Post #678495 14th Jan 2018 10:00pm
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Procta



Member Since: 04 Dec 2016
Location: Sunderland
Posts: 4937

United Kingdom 
grafty99 wrote:
Shocked it's got white bits! Rolling with laughter


yours could do with some white bits on the tyres Whistle Defender TD5 90 ---/--- Peugeot 306 HDI hatch back

Success is 90% Inspiration and 4 minutes Preparation # you can make it!
Post #678506 14th Jan 2018 10:25pm
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