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david110



Member Since: 11 Dec 2009
Location: Stirlingshire
Posts: 81

Scotland 2015 Defender 130 Puma 2.2 HCPU Santorini Black
Fitting rear spats to highcapacity
Morning,

Anyone fitted rear spats to their high capacity rear body? Was there any issues during the process? I have seen one or two now and I think it looks nice and would do the same if there are no major body alterations required.

David
Post #420562 2nd May 2015 4:07am
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Ronin



Member Since: 09 Aug 2012
Location: Kent
Posts: 213

United Kingdom 2014 Defender 90 Puma 2.2 ST Keswick Green
Hi David,

I fitted arches to my hi-cap tub a couple of weeks ago. It was a relatively pain free process. AndrewS' input on this thread was really helpful:

http://www.defender2.net/forum/topic6071.h...nstruction

I offered the arches up to the tub, drilled 5mm holes to correspond with the locations on the arch, rust-proofed the holes and then used 4.8x14mm blind rivets to fit the arches. I used ten on each side and the arches are really solidly mounted. Beware that the hi-cap tub's wheel wells are bigger than the normal wheel wells, such that a heat gun will come in handy.


Click image to enlarge


Joel

Admin note: this post has had its images recovered from a money grabbing photo hosting site and reinstated Mr. Green
Post #420599 2nd May 2015 10:42am
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david110



Member Since: 11 Dec 2009
Location: Stirlingshire
Posts: 81

Scotland 2015 Defender 130 Puma 2.2 HCPU Santorini Black
Joel,

Yours looks really well done and good, I'm just thinking ahead as I haven't got my 130 doublecab high capacity yet, I get it in September, still driving my 110 double cab.
Can I just buy standard rear arches and fit as you said with help with heat gun?
I ordered my black sawthooth alloys, taken delivery of them, they look great. On the hunt for a nice canopy as well...

Thanks
Post #420610 2nd May 2015 11:28am
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Ronin



Member Since: 09 Aug 2012
Location: Kent
Posts: 213

United Kingdom 2014 Defender 90 Puma 2.2 ST Keswick Green
David,

No problem.

Yes, standard rear arches are what you need. They're symmetrical. I bought a pair second hand and wet sanded them until they were as smooth as silk. A local body shop painted then in Havana and the match was perfect. Go me Laughing

The heat gun helps out, but isn't necessary. Worst case, you'll have a slight inward dip in the centre of the arches as the 'limbs' of the arch are stretched outwards.

I'm a long way from mechanically competent, but I've been stretching my skills working on the 130. Take your time and I'm sure you'll be fine. Thumbs Up

As you'll have seen from AndrewS' post, the shape of the 130's tub's wheel wells means that there is a small gap between each limb of the arch and the surrounding bodywork. Some fit chequer plate to fill the void but I don't think it's necessary.

Show us some pics of the 130 when it arrives!

One last though; are the sawtooths rated high enough for a 130?

Joel
Post #420718 2nd May 2015 7:29pm
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david110



Member Since: 11 Dec 2009
Location: Stirlingshire
Posts: 81

Scotland 2015 Defender 130 Puma 2.2 HCPU Santorini Black
Joel

Thanks for the help, I will pick up rear arches plenty about. I will put some photos up of the 130 when she arrives, as I said not until September, my dealer said it was going to be built soon and I wasn't in a hurry and wanted the final registration as well.

You asked about the saw tooths, correctly, no if you loaded 130 to full capacity, I bought genuine ones for this reason, replicas aren't weight rated. Saw tooths are between boost alloys and the standard 130 steels on weight capacity, I can't remember the exact figures but I was happy with the margins Rolling Eyes and if I needed the extra weight capacity I will have the original wheels and tyres on stand by.

David
Post #420734 2nd May 2015 8:33pm
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SGH



Member Since: 27 Sep 2010
Location: Hellingly-Sussex
Posts: 1527

United Kingdom 
Got them on my 130


Click image to enlarge
 993 Varioram - Guards Red
Defender 2.5 300TDI 110 HCP - Keswick Green
Defender 2.2 TDCI 130 HCP - Orkney Grey - GONE
Discovery 4 SDV6 HSE LUX - Corris Grey/Black Pack - GONE
Discovery 4 SDV6 HSE LUX - Montaciano Red/Black Pack - GONE
Post #420778 3rd May 2015 12:12am
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david110



Member Since: 11 Dec 2009
Location: Stirlingshire
Posts: 81

Scotland 2015 Defender 130 Puma 2.2 HCPU Santorini Black
Very very nice, I love the canopy, where did you get your canopy?
Post #420786 3rd May 2015 4:43am
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SGH



Member Since: 27 Sep 2010
Location: Hellingly-Sussex
Posts: 1527

United Kingdom 
Canopy is from AFN in Portugal.

Might be selling it soon as thinking of going back to a pick up. Whistle 993 Varioram - Guards Red
Defender 2.5 300TDI 110 HCP - Keswick Green
Defender 2.2 TDCI 130 HCP - Orkney Grey - GONE
Discovery 4 SDV6 HSE LUX - Corris Grey/Black Pack - GONE
Discovery 4 SDV6 HSE LUX - Montaciano Red/Black Pack - GONE
Post #420816 3rd May 2015 9:50am
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Mike_B



Member Since: 23 Jan 2011
Location: Moray
Posts: 550

United Kingdom 2006 Defender 110 Td5 USW Java Black
Ronin, did you have the lashing cleats removed from your rear tub sides? Looks very smooth....
Post #457730 24th Sep 2015 12:50pm
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769

England 2004 Defender 110 Td5 CSW Bonatti Grey
They are underneath the canvas Whistle Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #458047 25th Sep 2015 7:20pm
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Mike_B



Member Since: 23 Jan 2011
Location: Moray
Posts: 550

United Kingdom 2006 Defender 110 Td5 USW Java Black
Ah, that'll be it!! Embarassed cheers! I'm removing the cleats on mine and replacing with a length of anodised Unwin rail. More useful and much more secure..
Post #458077 25th Sep 2015 9:37pm
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