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zone30



Member Since: 07 Sep 2012
Location: Gent
Posts: 669

Belgium 2011 Defender 110 Puma 2.4 X-Tech LE Nara Bronze
Winching: theory vs real life
Let's say I have a battery of 120Ah. Which should not have a problem giving 80Ah.

The winch specifications state that under full load it needs 320Ah at 18m/minute.

So based on those values I should be able to pull 15 minutes at full load, displacing 270m.
At low load an hour at 1 kilometer should be possibe.

Why in real life is the inposible?
I hear numbers like 4 meters max and a few minutes only.

Of course in 99% of the time a few meters is all that's needed, but it puzzles me why theory is so far from real life.

The reasoning for this is because usually a 9500lbs high speed winch is exectly the same as a 12000lbs standard speed winch and I try to determine what is best short 'n fast with lots of amps or long 'n slow with less amps.

Actually the reasoning is the descision between 9500lbs low or high speed winches and what it means for the battery-life.
Post #388076 13th Jan 2015 6:38pm
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leeds



Member Since: 28 Dec 2009
Location: West Yorkshire
Posts: 8578

United Kingdom 
Confusion here between current draw required at full load which will be measures in Ampere/Amps/A and battery capacity measured in Ampere Hr or Ah? Or a typo?

Which winch?


A typical winch would draw between 300-500 Amps at full load


Brendan
Post #388078 13th Jan 2015 6:51pm
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zone30



Member Since: 07 Sep 2012
Location: Gent
Posts: 669

Belgium 2011 Defender 110 Puma 2.4 X-Tech LE Nara Bronze
I base this on a goodwinch tds 9500lbs, but that really doesn't matter.

Do I need to know the available capacity to do the calculation, e.g. 900A.
So in that case you will empty the battery in less than 3 minutes, wright?

What's the 120Ah for then?
Post #388087 13th Jan 2015 7:15pm
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roel



Member Since: 08 Aug 2009
Location: Lelystad
Posts: 2039

Netherlands 2003 Defender 90 Td5 PU Caledonian Blue
Your alternator will probably deliver the first 100 Amps or maybe more for a Puma.
I don't belief in the 4 m max as I have been winching more in one go with one Optima yellow top with engine running off course.

But I have found out that when I use a double line I never have problems with lack off electrical power and I probably have had that problem when I had to winch out a long stretch off deep mud were I needed to winch more than 2 cable lengths in a row. By that time the winch got very hot too.

I had 2 Optima yellow tops in my Camel discovery and I am convinced that if you have 2 batteries parallel you will more then double your winching time and it is better for your winch too.
Why? As I believe with 2 batteries your voltage drop will be lower so you will have a higher voltage on the winch and because off this your current draw will be lower at the same power requirement off the winch. In practise I think that the winch will be quicker and so your will drain the batteries less.
Does this make sense? Roel

1984 90 2.5 na Diesel - RR V8 (1994-2001)
1997 Camel Trophy Discovery 300TDI (2001-2009)
2005 G4 Discovery III 4.4 V8 (2008-2018) It's gone but it still hurts.
2003 90 Td5 (2009-now)
Post #388091 13th Jan 2015 7:32pm
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tobz102



Member Since: 07 Feb 2014
Location: Atherstone
Posts: 134

United Kingdom 2008 Defender 90 Puma 2.4 HT Stornoway Grey
I'm not an expert but isn't it something to do with energy lost through resistance and consequently heat??

Resistance = Voltage x Current

So winch @ full load: 12 x 320 = 3840ohms of resistance

An iphone charger @ full load: 12 x 2.1 = 25.2ohms of resistance


Therefore when you're running your winch on full load, the resistance in the battery is huge. This increases the temperature of the battery, changing the internal chemical properties of the battery fluid - reducing efficiency.

No doubt when battery manufacturers claim lets say 120Ah, they've tested that by drawing a really low current and not the sort of current draw you'd get from a winch. (infact quite often you see Ah quoted with a specific current.. e.g. 70Ah @ 3.5A - typical for auto batteries)
Post #388110 13th Jan 2015 8:09pm
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zone30



Member Since: 07 Sep 2012
Location: Gent
Posts: 669

Belgium 2011 Defender 110 Puma 2.4 X-Tech LE Nara Bronze
Makes sence. Thx!
Post #388132 13th Jan 2015 8:35pm
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leeds



Member Since: 28 Dec 2009
Location: West Yorkshire
Posts: 8578

United Kingdom 
At max load a winch draws say 300 amps.

Now assuming the engine is dead/switched off how long will a battery last at full load?

This will depend on what type of battery, condition of the battery and its discharge curves.

A typical AGM battery used in Defenders are Odyssey brand and a typical battery used is the PC1500.

Now if you look at page 9 HERE which shows the current discharge curve. Now the PC 1500 will give 304 amps for 5 mins, whereas the PC1700 will give 337 amps for 5 minutes.


So with a dead engine a PC 1500 will give a pull for 5 minutes. A battery of lesser performance will last even less.


The battery capacity Ahr is normally calculated over a 10 hr discharge rate.



Brendan
Post #388133 13th Jan 2015 8:36pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 7687

2011 Defender 110 Puma 2.4 USW Stornoway Grey
i would get the 9500, you can always double line to ease the load on the winch and reduce current draw.

When my timing belt broke i winched the truck off two 110Ah, 900CCA batts over 400m of grassland up a 10deg gradient, once timing belt was fixed they still started the vehicle (husky winch 8000lb version and low current draw)

The tds has really good low current draw, esp when comapred to something like an XD Warn. Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop
Post #388206 13th Jan 2015 10:40pm
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5744

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
I have had no issues with my 12000lbs Goodwinch when doing long winching with a standard battery and alternator 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #388222 13th Jan 2015 11:09pm
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mikeh501



Member Since: 07 Jan 2013
Location: United Kingdom
Posts: 1142

United Kingdom 
The only difference between the goodwinch 9.5 and 12 is the gearing. Same motor. Id go with the 9.5. Will be much quicker.
Post #388250 13th Jan 2015 11:52pm
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dgardel



Member Since: 30 Nov 2008
Location: Veneto (Heart & Head)
Posts: 3586

Italy 
roel wrote:
Your alternator will probably deliver the first 100 Amps or maybe more for a Puma.............


150A alternator on Puma Discovery 5 td6 HSE Stornoway Gray Outback Engineering Limited Edition

IID Pro MV License
Post #388268 14th Jan 2015 12:53am
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100inch



Member Since: 15 May 2012
Location: Brunswick
Posts: 407

Australia 2010 Defender 110 Puma 2.4 CSW Santorini Black
I see a bigger problem than battery or alternator size whilst winching. Experienced drivers tend to use the winch way sooner once stuck, getting out with a light pull most the time whilst inexperienced drivers can often be seen trying to drive out, making the recovery a much bigger strain on the winch. Throwing all data about amps right out of the window, burning motors, draining batteries etc... just my observations. m
Post #388274 14th Jan 2015 3:21am
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VeeTee



Member Since: 06 Mar 2011
Location: Somewhere
Posts: 1512

Netherlands 
tobz102 wrote:
I'm not an expert but isn't it something to do with energy lost through resistance and consequently heat??

Resistance = Voltage x Current

So winch @ full load: 12 x 320 = 3840ohms of resistance

An iphone charger @ full load: 12 x 2.1 = 25.2ohms of resistance


Therefore when you're running your winch on full load, the resistance in the battery is huge. This increases the temperature of the battery, changing the internal chemical properties of the battery fluid - reducing efficiency.

No doubt when battery manufacturers claim lets say 120Ah, they've tested that by drawing a really low current and not the sort of current draw you'd get from a winch. (infact quite often you see Ah quoted with a specific current.. e.g. 70Ah @ 3.5A - typical for auto batteries)


Hmmm, not quite right... The calculations are: U = I x R, or R = U / I.

So whinch: R = 12/320 = 0.0375 ohms
and iPhone charger: R = 12 /2.1 = 5.71 ohms

and resistance in battery (internal resistance) has nothing to do with the resistance in the calculation above.... Shocked Rolling Eyes Cheers, Vincent
1959 Polynorm 1/4 Ton Trailer, Olive Drab Green (sold)
1970 M416 Military Trailer (Camping Trailer Conversion), Epsom Green (sold)
1975 Series III 88 V6, Light Green (sadly sold)
1996 Defender 110 CSW 300 Tdi, Epsom Green (sold)
2000 Freelander 1 TD4 3-drs, Silver (sold)
2006 Freelander 1 TD4 5-drs Facelift Automatic, Tonga Green (sold)

MySite
Post #388281 14th Jan 2015 7:45am
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leeds



Member Since: 28 Dec 2009
Location: West Yorkshire
Posts: 8578

United Kingdom 
I think the OP Zone30 was asking how long you could winch with a dead engine and just on battery alone.

This would depend on many factors so there is no simple answer, but at maximum load where you could be drawing 300+ amps then most batteries will only last at best a few minutes. To get an idea of how long a battery will last under a certain current draw you need to consult the discharge curves of that battery.


Double lining is a much safer way of winching, as it basically halves the load on each section of the winch rope which greatly reduces the chance of the winch line breaking. Thumbs Up The downside of double lining is increased time in setting up and it halves the effective line speed which means you double the time taken to winch a given distance.

However halving the winch load does not mean you halve the current being drawn.

For instance TDS 9.5 draws 295 amps at 8,000lbs and 181 amps at 4,000 lbs





Brendan
Post #388314 14th Jan 2015 10:15am
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roel



Member Since: 08 Aug 2009
Location: Lelystad
Posts: 2039

Netherlands 2003 Defender 90 Td5 PU Caledonian Blue
A double line doesn't mean half the speed as a lower load on the winch means it will pull faster. Mr. Green

But you will anyway probably only spend 50% actual winching the rest off the time is getting the gear finding an anchor point and setting it all up. So the Winching speed isn't that important.
So for me if I think it will be a heavy pull and I can reach the anchor point with a double cable I most off time do that. Roel

1984 90 2.5 na Diesel - RR V8 (1994-2001)
1997 Camel Trophy Discovery 300TDI (2001-2009)
2005 G4 Discovery III 4.4 V8 (2008-2018) It's gone but it still hurts.
2003 90 Td5 (2009-now)
Post #388331 14th Jan 2015 10:46am
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