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Porny
Site Sponsor


Member Since: 31 Aug 2009
Location: Sutton Coldfield - West Midlands
Posts: 787

 
Uprated Paddle Clutch for 2.2 and 2.4 Tdci Defender
It has taken a while to find a supplier to work with that actually delivers what I want with back up....

But irb developments now have a direct replacement HD paddle clutch for all Tdci Powered Defenders

40% uprated over standard, but pedal feel and effort required remains almost completely unchanged.

Ideal for tuned Defenders.

£350 + vat



Paddle on left - standard right.

 IRB
The home of the first modified Keswick Green 90 - and the first 2.4 Puma through both the 200bhp and 550Nm barriers.

www.IRBdevelopments.com

www.facebook.com/irbdevelopments

www.integrated316.com

www.facebook.com/integrated316
Post #379979 18th Dec 2014 3:08pm
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jst



Member Since: 14 Jan 2008
Location: Taunton
Posts: 7682

2011 Defender 110 Puma 2.4 USW Stornoway Grey
great idea Porny - as in to supply one to us all, for those not on Face Ache, any chance of more info on the 3Ltdv6? Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop
Post #380058 18th Dec 2014 7:54pm
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Porny
Site Sponsor


Member Since: 31 Aug 2009
Location: Sutton Coldfield - West Midlands
Posts: 787

 
Hi James,

Face Ache is a great social media, but I agree not everyone likes it. Although you can access my page without signing up.

The 3.0Tdv6 is getting there and there will be updates in the New Year... a lot of time (more than planned) has also been taken up by my 2.4 (and it's upgrades).


Ian IRB
The home of the first modified Keswick Green 90 - and the first 2.4 Puma through both the 200bhp and 550Nm barriers.

www.IRBdevelopments.com

www.facebook.com/irbdevelopments

www.integrated316.com

www.facebook.com/integrated316
Post #380246 19th Dec 2014 12:43pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 16858

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
Ian,

For the benefit of those of us who are not clutch experts, can you outline the advantages of a paddle clutch (I imagine that the name refers to the fact that the friction material is discontinuous?) compared to a normal type?

I notice that the springs on the driven plate are shorter and appear to be much less likely to take on a permanent set and fall out. Does this mean that this is a suitable replacement for the standard clutch on all Defenders, or is it really only appropriate on fire-breathing tuned monsters?

Thanks,

Roger
Post #380266 19th Dec 2014 2:39pm
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Skeggy 90



Member Since: 07 Oct 2013
Location: Skeg Vegas
Posts: 231

England 2011 Defender 130 Puma 2.4 SW Bali Blue
Just out of interest, what engine management are you running on the TDV6, if you can get a 3.0 to run as well in a Defender as a Disco 4 I would be very interested in a conversion. 90 300 TDI SW (sold)
130 TD5 Utility (Foley SV) (sold)
110 TD5 Hardtop (sold)
110 TDCI Utility (sold)
1st Edition Range Rover Sport Supercharged
Velar P380 HSE
Discovery 1 V8 auto
Puma 130 Double Cab (sold)
R35 GTR
Defender 110 300 TDI CSW (sold)
2010 110 XS Utility
Post #380305 19th Dec 2014 6:08pm
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big steve



Member Since: 24 Dec 2009
Location: hertfordshire
Posts: 2456

United Kingdom 2015 Defender 90 Puma 2.2 HT Montalcino Red
Nice one Ian bout time someone has lookeed into the puma clutch as it has always been a problem
Thumbs Up

Steve 2015 2.2 tdci hardtop xs
3.2 conversion DONE 238bhp and 707nm torque and thats just the start ;-P
hybrid turbo in build -done ready to fit
ashcroft atb in transfer box
6 speed auto in build
Post #380490 20th Dec 2014 6:21pm
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Porny
Site Sponsor


Member Since: 31 Aug 2009
Location: Sutton Coldfield - West Midlands
Posts: 787

 
blackwolf wrote:
Ian,

For the benefit of those of us who are not clutch experts, can you outline the advantages of a paddle clutch (I imagine that the name refers to the fact that the friction material is discontinuous?) compared to a normal type?

I notice that the springs on the driven plate are shorter and appear to be much less likely to take on a permanent set and fall out. Does this mean that this is a suitable replacement for the standard clutch on all Defenders, or is it really only appropriate on fire-breathing tuned monsters?

Thanks,

Roger


Apologies - I hadn't noticed the other replies...

The advantages (due to both the design and material used) is the higher clamping loads and frictional co-efficient of the friction material. It is designed to be suitable for upto 40 % increases in torque over the standard clutch.

The springs are much shorter than a standard centre (is a HD centre pack) and are capable of taking a higher shock loading.

The downside of a full race paddle clutch is its aggressive nature... however, due to the number of pads/paddles used on this one (full race typically has 4 pads) - when fitted it is virtually no different to drive than a standard vehicle. There may be a slight increase in noise at idle (when clutch not depressed) - but apart from that, no other downsides.

It is suitable for all applications - from mild to wild... although if you go really mad then there is another option.... but will see how long this ones lasts first on my Puma (200bhp/565Nm... well that is what it used to make).

This clutch would be ideal for an IRB450 upgrade (so 450nm).... but equally at home on a standard vehicle that is worked hard.


Skeggy 90 wrote:
Just out of interest, what engine management are you running on the TDV6, if you can get a 3.0 to run as well in a Defender as a Disco 4 I would be very interested in a conversion.


Its took a while but we have an aftermarket ecu that is actually capable of running the engine properly and will also allow proper integration with an auto gearbox if needed.

A few people have tried using a UK offered standalone ECU - but from experience, the ECU capability is about 30 years out of date... and can not run a Tdv6 properly, and would more at home on a lawn mower. I ended up give a UK vehicle builder their car back with this ECU as I would not put my name to it. Cold start control was shocking, turbo control shocking and fault detection none existent.

The ECU we have finally sourced has almost as much capability as the OEM Bosch ECU... and will be calibrated so that is drives as well (actually better) than a standard TDV6 - and will definitely not have the dip in power/torque that you see on the Disco 4 when running on a rolling road (due to turbo switching/control)... and low speed pick up with hugely different - i.e it actually pulls away when you give it boot full pulling out at islands etc.

By the looks of it there will be 3x 3.0 Tdv6 builds on going this year - and one in a very special none LR application.

Ian IRB
The home of the first modified Keswick Green 90 - and the first 2.4 Puma through both the 200bhp and 550Nm barriers.

www.IRBdevelopments.com

www.facebook.com/irbdevelopments

www.integrated316.com

www.facebook.com/integrated316
Post #385915 7th Jan 2015 2:04pm
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willyj



Member Since: 23 Oct 2009
Location: Carmarthenshire
Posts: 160

United Kingdom 2011 Defender 90 Puma 2.4 HT Zermatt Silver
Im starting to get the clutch rattle, got 58k miles on it and i tow alot. (MY11 2.4tdci 90)

Would this be an upgrade suitable for my use?

Cheers wil
Post #385918 7th Jan 2015 2:10pm
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Porny
Site Sponsor


Member Since: 31 Aug 2009
Location: Sutton Coldfield - West Midlands
Posts: 787

 
Hi Will,

Yes - would be a good upgrade.


Regards

Ian IRB
The home of the first modified Keswick Green 90 - and the first 2.4 Puma through both the 200bhp and 550Nm barriers.

www.IRBdevelopments.com

www.facebook.com/irbdevelopments

www.integrated316.com

www.facebook.com/integrated316
Post #385969 7th Jan 2015 4:13pm
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theorangebandit



Member Since: 03 Jun 2013
Location: Stowmarket
Posts: 862

I always struggle with your site. Can you link a means to purchase this clutch kit please? My rattley puma is starting to do my nut in and this year its complete transmission over haul. Including the new gearbox output spigot upgrade 😃
Post #419246 26th Apr 2015 7:24pm
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Caterham



Member Since: 06 Nov 2008
Location: Birmingham
Posts: 6264

England 2011 Defender 110 Puma 2.4 XS CSW Stornoway Grey
I understand there may be a queue but I'm hoping to be the first to provide feedback on the new clutch Very Happy (please Ian - me me me.....)

clutch has been getting worse recently and noises have been diagnosed as such.....

I'm just hoping all the shocking gear changes as a result of the clutch (not me Whistle ) haven't caused any / too problems with the rest of the transmission.

will keep posted. Thumbs Up
Post #419294 26th Apr 2015 9:45pm
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Pickles



Member Since: 26 May 2013
Location: Melbourne
Posts: 3752

Australia 2013 Defender 90 Puma 2.2 CSW Keswick Green
Porny wrote:
blackwolf wrote:
Ian,

For the benefit of those of us who are not clutch experts, can you outline the advantages of a paddle clutch (I imagine that the name refers to the fact that the friction material is discontinuous?) compared to a normal type?

I notice that the springs on the driven plate are shorter and appear to be much less likely to take on a permanent set and fall out. Does this mean that this is a suitable replacement for the standard clutch on all Defenders, or is it really only appropriate on fire-breathing tuned monsters?

Thanks,

Roger


Apologies - I hadn't noticed the other replies...

The advantages (due to both the design and material used) is the higher clamping loads and frictional co-efficient of the friction material. It is designed to be suitable for upto 40 % increases in torque over the standard clutch.

The springs are much shorter than a standard centre (is a HD centre pack) and are capable of taking a higher shock loading.

The downside of a full race paddle clutch is its aggressive nature... however, due to the number of pads/paddles used on this one (full race typically has 4 pads) - when fitted it is virtually no different to drive than a standard vehicle. There may be a slight increase in noise at idle (when clutch not depressed) - but apart from that, no other downsides.

It is suitable for all applications - from mild to wild... although if you go really mad then there is another option.... but will see how long this ones lasts first on my Puma (200bhp/565Nm... well that is what it used to make).

This clutch would be ideal for an IRB450 upgrade (so 450nm).... but equally at home on a standard vehicle that is worked hard.


Skeggy 90 wrote:
Just out of interest, what engine management are you running on the TDV6, if you can get a 3.0 to run as well in a Defender as a Disco 4 I would be very interested in a conversion.


Its took a while but we have an aftermarket ecu that is actually capable of running the engine properly and will also allow proper integration with an auto gearbox if needed.

A few people have tried using a UK offered standalone ECU - but from experience, the ECU capability is about 30 years out of date... and can not run a Tdv6 properly, and would more at home on a lawn mower. I ended up give a UK vehicle builder their car back with this ECU as I would not put my name to it. Cold start control was shocking, turbo control shocking and fault detection none existent.

The ECU we have finally sourced has almost as much capability as the OEM Bosch ECU... and will be calibrated so that is drives as well (actually better) than a standard TDV6 - and will definitely not have the dip in power/torque that you see on the Disco 4 when running on a rolling road (due to turbo switching/control)... and low speed pick up with hugely different - i.e it actually pulls away when you give it boot full pulling out at islands etc.

By the looks of it there will be 3x 3.0 Tdv6 builds on going this year - and one in a very special none LR application.

Ian

Looking forward to full details & pics of your TDV6 conversion in a Defender.
Pickles.
Post #419315 26th Apr 2015 11:30pm
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defender4



Member Since: 22 Jun 2011
Location: South East London
Posts: 411

United Kingdom 2007 Defender 90 Puma 2.4 XS CSW Java Black
Ian,

You have had several emails.

Rob
Post #419485 27th Apr 2015 5:06pm
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Lorryman100



Member Since: 01 Oct 2010
Location: Here
Posts: 2686

^^^Ditto^^^ Including Facebook messages from myself and a few members on Angry Pumas.
Post #419587 27th Apr 2015 8:35pm
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theorangebandit



Member Since: 03 Jun 2013
Location: Stowmarket
Posts: 862

pleeeeeease can i get a link for this clutch!!!???
Post #422352 10th May 2015 10:50am
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