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Home > Puma (Tdci) > Clutch exchange
Had your clutch exchanged?
2007, None
10%
 10%  [25]
2007, 1x
11%
 11%  [28]
2007, 2x
4%
 4%  [12]
2007, 3x
0%
 0%  [1]
2007, 4x
0%
 0%  [0]
2007, 5x
0%
 0%  [1]
2008, None
10%
 10%  [25]
2008, 1x
5%
 5%  [13]
2008, 2x
0%
 0%  [2]
2008, 3x
0%
 0%  [1]
2008, 4x
0%
 0%  [1]
2008, 5x
0%
 0%  [0]
2009, None
6%
 6%  [16]
2009, 1x
4%
 4%  [12]
2009, 2x
0%
 0%  [2]
2009, 3x
0%
 0%  [1]
2009, 4x
0%
 0%  [0]
2009, 5x
0%
 0%  [0]
2010, None
9%
 9%  [23]
2010, 1x
6%
 6%  [17]
2010, 2x
0%
 0%  [2]
2010, 3x
0%
 0%  [1]
2010, 4x
0%
 0%  [0]
2010, 5x
0%
 0%  [0]
2011, None
9%
 9%  [23]
2011, 1x
5%
 5%  [14]
2011, 2x
0%
 0%  [0]
2011, 3x
0%
 0%  [1]
2011, 4x
0%
 0%  [0]
2011, 5x
0%
 0%  [0]
2012, None
4%
 4%  [10]
2012, 1x
3%
 3%  [8]
2012, 2x
0%
 0%  [2]
2012, 3x
0%
 0%  [1]
2012, 4x
0%
 0%  [0]
2012, 5x
0%
 0%  [2]
Total Votes: 244

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Dieselhead



Member Since: 21 Oct 2012
Location: Pulborough. West Sussex
Posts: 552

Mines on 63K 08

Mates is getting on for 90k 09

Both are rattling but keep going Very Happy Chris

2008 XS 110 2.4 Utility. Tonga Green
1953 Series 1 for restoration
1983 Mini Mayfair
2004 VW T5 Camper
2008 Diahatsu Sirion. Thats hers
Classic Bolens Garden Tractors
Post #264397 7th Sep 2013 9:10am
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67_6Cyl



Member Since: 10 Feb 2010
Location: France
Posts: 97

France 
67_6Cyl wrote:
2007 110 SW, 120,000 kms including lots of towing with 500 to 3300kg trailers, as well as lots of M-way with about 700kgs in the car.

Original clutch, no judder, rattle or other problems observed so far.

Jon

(where is some wood, I have to touch wood NOW!)
(It's all going to go horribly wrong now I have said that all is OK!)


Well, at 160,000 kms the clutch has now died. No warning rattles (or me being too unobservant to notice), or anything. I am pretty pleased with that considering the use that the car gets.

Took the car out of 4th, big judder, and then unable to select any other gear..... home by driving without clutch. Car now with the stealers.

Jon
Post #326952 29th Apr 2014 12:43pm
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Dieselhead



Member Since: 21 Oct 2012
Location: Pulborough. West Sussex
Posts: 552

Changed mine at 67,500 now

Mates 09 changed at 98,500

Both running mutch better now Thumbs Up Chris

2008 XS 110 2.4 Utility. Tonga Green
1953 Series 1 for restoration
1983 Mini Mayfair
2004 VW T5 Camper
2008 Diahatsu Sirion. Thats hers
Classic Bolens Garden Tractors
Post #327076 29th Apr 2014 9:26pm
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martinfiattech



Member Since: 13 Nov 2013
Location: leicester
Posts: 422

England 
New clutch fitted at 23240 miles, due to rattle at idle speed other wise it was fine, car was just over two years old, they also replaced the gearbox due to faulty third gear syncro.

Since then the pedal feel has been poor, soft at top of pedal and clutch bites an inch off the floor it was not like this before.
The car has been returned to the dealers for this twice "it`s ok we have changed the fluid ect it`s fine
well it`s not its rubbish
I`ve even pressure and vacuum bleaded it myself it`s still poor they did something to the car when they initialy repaired it.
So next week its off to another dealer for more work, my last car lasted 13 years on the original clutch and that's still going even when it was being used to tow a four tonne road compressor, a series three on a twin axle trailer, way over its train weight it never bothered it. Maybe I should have kept the Vectra ? Excuse the spelling I`am better with spanners and wires.
Post #327745 2nd May 2014 9:09am
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munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
yes sounds like air in it to me , try back bleeding only way to get good pedal sometimes
Post #327746 2nd May 2014 9:14am
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martinfiattech



Member Since: 13 Nov 2013
Location: leicester
Posts: 422

England 
Sorry clash in terminology their I call it the pressure bleeder my apprentice calls it back bleeding ( I think it`s a hangover from my Vauxhall days we called it pressure bleeding ).
You mean using a pump action oil can to force fluid back thru the slave cylinder bleed nipple toward the master cylinder, which I keep an oil can for this it`s never seen oil in it`s life it`s always full of brake fluid.
Your right it is often the only way to get a good pedal.

Yes I`ve done that and the resivour fills up quickly Embarassed .
The problem is still there they tell me they have replaced the slave cylinder and a pressure pipe due to leakage but I never saw a leak and lets face it if it had a leak it would have no pedal at all very quickly.
I have placed a hose clamp on the clutch flexy hose lightly pressed the pedal by hand and guess what it was soft and dropped a bit so I think the fault is within the master cylinder itself but they don`t listen / won`t so it`s off elsewhere

Thanks for the advice it is the easiest way to bleed them up . Excuse the spelling I`am better with spanners and wires.
Post #327758 2nd May 2014 9:54am
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munch90



Member Since: 26 Oct 2013
Location: guildford
Posts: 3558

England 
never had much luck with vacuum bleeding ,guess you have pressure bleed from the top
even with a dodgy master (normally ) you can still get a good pedal but doesn't last long

to be honest a oil can would not be my choice , ( may draw air as not really very sealed inside when using with a thin fluid ) , I always use a big medical syringe

sorry not knocking your tools just saying
Post #327759 2nd May 2014 10:01am
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MK



Member Since: 28 Aug 2008
Location: Santiago
Posts: 2260

Chile 2007 Defender 110 Puma 2.4 SW Chawton White
NOt sure if you have done it already but in my case I just do not press the pedal down to the bottom and release the fluid, but I press the pedal several times very quickly before letting the fluid off. Puma 110" SW

.............................................................
Earth first. Other planets later
Post #327844 2nd May 2014 2:18pm
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Dasher



Member Since: 12 Nov 2012
Location: Nottingham
Posts: 30

2015 Defender 110 Puma 2.2 USW Santorini Black
My Dec 2010 110 is in to get the clutch rattles sorted this week - sounds very much like the torque springs and anticipating a new clutch. First vehicle that I've ever owned where the original tyres have outlived the original clutch (and I've had a license 40 years). I still have a couple of weeks warranty left so I may just be lucky, but not holding my breath as getting this done under warranty seems to be a bit hit and miss - we'll see.
Post #332161 19th May 2014 10:50pm
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schuee



Member Since: 16 Jul 2012
Location: Lincolnshire
Posts: 378

United Kingdom 2011 Defender 110 Puma 2.4 USW Orkney Grey
Evening Dasher

I'm on my 3rd clutch due to the dreaded clutch rattle, all replaced under warranty without any problems from my dealer Smile

Hopefully this is the last one Shocked

Cheers
Post #332164 19th May 2014 11:00pm
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Dasher



Member Since: 12 Nov 2012
Location: Nottingham
Posts: 30

2015 Defender 110 Puma 2.2 USW Santorini Black
Good to know (about the warranty - not the failure). Trying a different dealer from the most local, this one actually appears helpful.
Post #332165 19th May 2014 11:06pm
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blackwolf



Member Since: 03 Nov 2009
Location: South West England
Posts: 16871

United Kingdom 2007 Defender 110 Puma 2.4 DCPU Stornoway Grey
My clutch is rattlling again now (it's clutch number 3 on a 2007 DC with 145k miles on the clock, and has been in for approx 80k miles) so I have bought an AP driven plate and cover kit to fit, which I understand to be OEM.

I notice that the springs in the new driven plate rattle when the plate is shaken and can be rotated axially by hand. Is this normal on a new plate?

Looking at the driven plate, it seems to me that there is nothing whatsoever to stop the springs falling out once they get a small amount of permanent set on them. It strikes me as a strange and unsatisfactory design - I am not a clutch designer but it seems to me that there are many simple ways in which the design of driven plate could be improved.
Post #332209 20th May 2014 9:06am
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MK



Member Since: 28 Aug 2008
Location: Santiago
Posts: 2260

Chile 2007 Defender 110 Puma 2.4 SW Chawton White
Somewhere I read a LR document stating the big springs should rattle when shacking them. I suppose it is designed allowing the springs to rotate so the internal plate does not stress the same spot always.

In other clutches with central dampeners, the springs are hidden behing the cover so they do not fall into the bellhousing. Puma 110" SW

.............................................................
Earth first. Other planets later
Post #332466 20th May 2014 11:03pm
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Naks



Member Since: 27 Jan 2009
Location: Stellenbosch, ZA
Posts: 2588

South Africa 2010 Defender 90 Puma 2.4 SW Alpine White
blackwolf wrote:
I notice that the springs in the new driven plate rattle when the plate is shaken and can be rotated axially by hand. Is this normal on a new plate?


yes, I was also surprised when I picked up and shook a brand new clutch plate.

p.o.s design by LR once again... Rolling Eyes --
2010 Defender Puma 90 + BAS remap + Alive IC + Slickshift + Ashcroft ATB rear
2015 Range Rover Sport V8 Supercharged



Defender Puma Workshop Manual: https://bit.ly/2zZ1en9
Discovery 4 Workshop Manual: https://bit.ly/2zXrtKO
Range Rover/Sport L320/L322/L494 Workshop Manual: https://bit.ly/2zc58JQ
Post #332480 21st May 2014 6:20am
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Dasher



Member Since: 12 Nov 2012
Location: Nottingham
Posts: 30

2015 Defender 110 Puma 2.2 USW Santorini Black
Dasher wrote:
Good to know (about the warranty - not the failure). Trying a different dealer from the most local, this one actually appears helpful.


As an update to this, my clutch was replaced under warranty - springs were completely knackered. On road testing the new clutch, the engineer was unhappy with the gearbox - so it now has a new one of those too, also under warranty. 47,000 miles.

I was less fortunate with a corrosion claim. I purchased the Defender as a six months old ex-dem vehicle but insisted, and got, a three year warranty. What I didn't know that only 2.5 years of this was "factory" warranty and the remaining six months was "extended warranty". Extended warranty only covers perforation - they wouldn't cover the crappy bubbling on the coffin posts. Annoying but at least I have a new 'box!
Post #340982 26th Jun 2014 2:01pm
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