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mini Anaconda

Member Since: 23 Aug 2016
Location: Thames Valley
Posts: 715

Rear Axle Bracket Welding

I need to replace the bracket (DA4516) on the rear axle of my 1989 Ninety which the trailing arm attaches to and have a few questions as it isn't something I've done before.

1. Do I need to drain the axle oil or will it be ok to weld as it is?
2. Where should I take the measurements from to ensure the new bracket is in the correct place?
3. Where to buy the bracket from? YRM bracket looks a good/better quality item.
4. I would be paying someone to do it (no welding facilities), how much would I be looking to pay?

Any other advice & tips would be gratefully received.

Thanks in advance

BORG - Bucks & Oxon 4x4 Response Group

14th Oct 2017 7:56pm

sgilmour

Member Since: 21 Jul 2015
Location: Essex
Posts: 232

I had this exact job done on my 90 earlier this year. Can recommend the YRM bracket, got one on mine and was able to weld (apparently not always possible depending on the state of the axle and if the weld will take or not).

Can't answer the oil or measurements questions but I had Essex 4x4 do mine and it was just over £100 IIRC.

Good luck!
SG 1994 Defender 90 300TDi
2002 Disco II ES Td5 Auto (SOLD)
2011 BMW 120d M Sport
2012 Audi A5 Coupe 2.0 TDI (Other halfs)

14th Oct 2017 8:13pm

GREENI

Member Since: 22 Aug 2010
Location: staffs
Posts: 10359

I did my own.
No need to drain it
If you grind away the bracket with care you can mark straight lines with a marker or hole punch guide points
YRM

The axle was off, which made it easier. I put strengthening plates over both sides too, for extra peace of mind.

I initially forgot to scoop out the strengthening pieces, so there was no travel for the rear arms

the joys of self build!!!

14th Oct 2017 8:22pm

mini Anaconda

Member Since: 23 Aug 2016
Location: Thames Valley
Posts: 715

Thanks SG/Greeni, I'll keep it in mind.
The rest of the axle looks good so hoping welding will be okay, it is just the bracket. I'll crawl under for a picture tomorrow, it looks more like a crack that something that has just rusted through from a quick look today. BORG - Bucks & Oxon 4x4 Response Group

14th Oct 2017 8:48pm

jst

Member Since: 14 Jan 2008
Location: Taunton
Posts: 7682

2011 Defender 110 Puma 2.4 USW Stornoway Grey

Britpart also sell the bracket and its up to spec for the job.

mark the centre line position of the current plates welded on with centre punch into axle, cut off the old ones, mark again, clean it up remarking the centre punch holes as required depending on how much is needed to be ground down. line up new one with centre punch marks

you dont need to drain the oil out. if still concerned you could jack up the side your working on (then use axle stand to support) Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop

14th Oct 2017 9:06pm

mini Anaconda

Member Since: 23 Aug 2016
Location: Thames Valley
Posts: 715

Here's the best photo I could manage in smart clothes at work...

Click image to enlarge BORG - Bucks & Oxon 4x4 Response Group

16th Oct 2017 9:11pm

Coatesyyy

Member Since: 07 Sep 2017
Location: Knutsford
Posts: 423

Condition looks good to weld

16th Oct 2017 9:38pm

mini Anaconda

Member Since: 23 Aug 2016
Location: Thames Valley
Posts: 715

That's good news.

The rest of the chassis is sound, just seems to be this bracket.

BORG - Bucks & Oxon 4x4 Response Group

16th Oct 2017 9:40pm

jst

Member Since: 14 Jan 2008
Location: Taunton
Posts: 7682

hard to tell from pic, but that looks ok to weld, casing looks fine. Cheers

James
110 XS Utility
130 Puma Station wagon/camper (in the making)
90 Puma Hardtop

17th Oct 2017 10:30am

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