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boode



Member Since: 11 Apr 2012
Location: Devon
Posts: 421

England 2003 Defender 90 Td5 HT Rutland Red
I spoke to Devon 4x4 - my local garage - they asked if the fuel pump could be heard at start up
It could not - the relay clicks but no pump noise

So I think my fuel pump has died
Enough fuel gets through at low revs - must be by suction
But over 2000 revs engine is starved of fuel - would too much air to fuel cause white smoke ?
Post #643932 14th Aug 2017 6:13pm
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grafty99



Member Since: 15 Aug 2012
Location: North Devon
Posts: 4784

United Kingdom 2002 Defender 90 Td5 HT Caledonian Blue
White smoke could be fuel pump. Should definitely be able to hear the fuel pump. They're probably correct Thumbs Up 2002 90 Td5 Station Wagon
1990 Vogue SE
Triumph Tiger Explorer 1200
Td5 90 Thread http://www.defender2.net/forum/topic50767.html
Tdi 110 Thread https://www.defender2.net/forum/topic69562.html
RRC Thread http://www.defender2.net/forum/topic54492.html
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Post #643973 14th Aug 2017 8:11pm
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MadTom



Member Since: 10 Sep 2013
Location: Olomouc
Posts: 556

Czech Republic 1999 Defender 130 Td5 HCPU Baltic Blue
In our Disco2 TD5 the in tank fuel pump died twice - first it was "no sound"- engine was able to run, but on in low RPM and low power, when I tried to run up-hill it nearly died. Second it was only partial pump failure - engine has reduced power, so the car was capable of only 140KMH instead of 160KMH - for me this was nearly invisible problem. In that time I have to replace O-rings in fuel cooler, and I was not able to purge the fuel system. When I have disconnected the fuel line from engine and moved it to a plastic bottle fuel was just flowing out, not squirting. With good pump it should be something like 3 litres of fuel in a minute. "Drobek" = The Small One - Discovery 2, "BlufĂ­nek" = The Blue Thing - Defender 130, and for me at least Ford Mondeo Smile
Post #644062 15th Aug 2017 6:09am
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grafty99



Member Since: 15 Aug 2012
Location: North Devon
Posts: 4784

United Kingdom 2002 Defender 90 Td5 HT Caledonian Blue
As MadTom says, the Td5 runs a fairly high pressure 2 stage pump. One line at 1 Bar and one at 4 Bar. Removing a line should cause quite a mess! My next door neighbour has had a couple of pump failures and both times the pump is silent but it still runs with reduced power Thumbs Up

Next question is how are you going to change it? Drop the tank or cut the floor?

The floor is the easiest option by far Thumbs Up 2002 90 Td5 Station Wagon
1990 Vogue SE
Triumph Tiger Explorer 1200
Td5 90 Thread http://www.defender2.net/forum/topic50767.html
Tdi 110 Thread https://www.defender2.net/forum/topic69562.html
RRC Thread http://www.defender2.net/forum/topic54492.html
Instagram http://www.instagram.com/george_grafton
Post #644066 15th Aug 2017 6:30am
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dorsetsmith



Member Since: 30 Oct 2011
Location: South West
Posts: 4554

Td5 runs a fairly high pressure 2 stage pump. One line at 1 Bar to the fuel filter and back to the pump stage 2 ( at 7 Bar.)

fuel Pressure regulate set the fuel to the head at 4 bar proxy
Post #644071 15th Aug 2017 6:54am
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boode



Member Since: 11 Apr 2012
Location: Devon
Posts: 421

England 2003 Defender 90 Td5 HT Rutland Red
MadTom wrote:
first it was "no sound"- engine was able to run, but on in low RPM and low power, when I tried to run up-hill it nearly died..


These were my exact symptoms

"Next question is how are you going to change it? Drop the tank or cut the floor?"
Cutting the floor will be easier but messy - I am surprised no one has made a cover / hatch to repair a cut floor
Post #644201 15th Aug 2017 5:35pm
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769

England 2004 Defender 110 Td5 CSW Bonatti Grey
There were some available on eBay a few weeks back Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #644216 15th Aug 2017 6:38pm
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grafty99



Member Since: 15 Aug 2012
Location: North Devon
Posts: 4784

United Kingdom 2002 Defender 90 Td5 HT Caledonian Blue
IRB developments make them. Best way to contact is Facebook Thumbs Up 2002 90 Td5 Station Wagon
1990 Vogue SE
Triumph Tiger Explorer 1200
Td5 90 Thread http://www.defender2.net/forum/topic50767.html
Tdi 110 Thread https://www.defender2.net/forum/topic69562.html
RRC Thread http://www.defender2.net/forum/topic54492.html
Instagram http://www.instagram.com/george_grafton
Post #644232 15th Aug 2017 7:36pm
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