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Squirdan



Member Since: 28 Sep 2013
Location: London
Posts: 68

2010 Defender 90 Puma 2.4 XS CSW Keswick Green
how involved is a 2.25petrol to V8 conversion

Click image to enlarge

morning all

ideally I am looking for a mid 80s v8 110

but I have a rebuilt 4 litre v8 engine and hence am considering buying a non v8 powered 110 and swapping it in

I've identified a nice 1986 110 with a petrol "4c" engine

how involved is the conversion? I'm guessing engine mounts, bigger fuel pump, bigger rad, different exhaust. apart from that is it a fairly simple job? existing gearbox, driveshafts, brakes etc will do the job hopefully?

it wont do much miles just pootling about

thx for any advice
Post #637090 12th Jul 2017 9:07am
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V8_110



Member Since: 23 Apr 2016
Location: Lancashire
Posts: 40

United Kingdom 1986 Defender 110 V8 Petrol CSW Corris Grey
Post #637989 17th Jul 2017 2:54pm
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Squirdan



Member Since: 28 Sep 2013
Location: London
Posts: 68

2010 Defender 90 Puma 2.4 XS CSW Keswick Green
thx thats v useful

I have a 4 litre RPI rebuilt engine and gearbox from a 1982 RRC so just a question of finding the right project
Post #638025 17th Jul 2017 5:33pm
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Blanc



Member Since: 14 Jul 2016
Location: Suffolk
Posts: 43

I've sort of done this while rebuilding my originally 2.5 petrol 90 as a 3.9 v8.

As per the above link, if you want to keep the tunnel and seat box you need to use an LT77 gearbox. The petrol/TDI LT77 has the wrong length input shaft so you need a rare long stick LT77 v8 box as fitted for a short period to Defenders before the R380 came out and also to some range rovers.

I managed to get a knackered one and then have Ashcroft combine it with the donor Disco v8 lt77s to make a stronger v8 lt77 for a Defender.

I had to use a later gearbox crossmember to get my Rimmer Bros stainless exhaust through but that may just be because of the exhaust.

The v8 doesn't do any less mpg than the 2.5 but sounds great and goes like stink. Do it!

Any questions. Please ask.

David
Post #638311 18th Jul 2017 9:24pm
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Squirdan



Member Since: 28 Sep 2013
Location: London
Posts: 68

2010 Defender 90 Puma 2.4 XS CSW Keswick Green
thanks David

the gearbox is an LT95 4 spd gearbox and xfr box

I also have a fairey overdrive on the shelf

would that box fit or not?

just trying to work out if I can use them to make a fun landie without spending silly money
Post #638384 19th Jul 2017 9:03am
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Romadog



Member Since: 07 Jul 2011
Location: Powys
Posts: 1746

LT95 tunnell and floor plates are a rarity, so best not to go that route if you havent got these already Thumbs Up
Post #638385 19th Jul 2017 9:05am
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Squirdan



Member Since: 28 Sep 2013
Location: London
Posts: 68

2010 Defender 90 Puma 2.4 XS CSW Keswick Green
thanks. I havent, saying that, they are being chopped out of the RR because ive got an R380 going in that which requires a different tunnel
Post #638390 19th Jul 2017 9:17am
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Blanc



Member Since: 14 Jul 2016
Location: Suffolk
Posts: 43

I think an R380 tunnel is closer in shape to an LT85 than a LT77 version but I never managed to find out definitively if the LT85 would fit in the easier to obtain R380 tunnel.

I decided in the end that i was going to have spend some money to solve the problem by buying parts and I may as well invest it in an lovely fresh Ashcroft gearbox to fit the other bits I already had..
Post #638417 19th Jul 2017 10:46am
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epictrail



Member Since: 21 Sep 2013
Location: High Wycombe
Posts: 395

United Kingdom 2004 Defender 110 Td5 HT Chawton White
If you wanted someone to do it for you, give Roy Staines a call at JS Landrover 07762 613777. They're near High Wycombe. He's doing a 300TDI defender 110 to 4.2 v8 auto conversion at the moment with video's of the process on utube.

See this thread http://www.defender2.net/forum/topic55766.html
Post #638433 19th Jul 2017 11:51am
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Squirdan



Member Since: 28 Sep 2013
Location: London
Posts: 68

2010 Defender 90 Puma 2.4 XS CSW Keswick Green
thanks Epic trail. Funnily enough I watched a couple of their vids last night and emailed them this morning
Post #638441 19th Jul 2017 12:20pm
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Squirdan



Member Since: 28 Sep 2013
Location: London
Posts: 68

2010 Defender 90 Puma 2.4 XS CSW Keswick Green
thanks to all posters

would you agree that it would be handy if my starting point had disc brakes already fitted (RR axles), PAS, and coil springs all round, plus battery already relocated. Am thinking those are costly bits to do.

have seen a 2.25 series 3 with all that already done...

cheers
Post #638472 19th Jul 2017 4:05pm
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