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Home > Maintenance & Modifications > Any tips for rear door card removal on a 2016 90SW?
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m33ufo



Member Since: 19 Jan 2008
Location: Cardiff
Posts: 1150

Wales 
Any tips for rear door card removal on a 2016 90SW?
I want to remove the original wheel carrier from the back door. I had assumed a 2 minute job but then of course it's never that simple and looks like I'll have to remove the door card to access the nuts.

So, inner handle off, what next? I don't want to force it too much!

Looks like there's a cover under the internal door lever - does it need to come off?

Thumbs Up 110 DCPU



Mark


Last edited by m33ufo on 13th May 2017 5:54pm. Edited 1 time in total
Post #623866 13th May 2017 5:22pm
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gilarion



Member Since: 05 Dec 2013
Location: Wales
Posts: 5084

Wales 2007 Defender 90 Other CSW Trident Green
I have never had to remove the inner handle to remove the door card just remove the fasteners and slide it over the lock it should take minutes. For those who like Welsh Mountains and narrow boats have a look at my videos and photos at..

http://www.youtube.com/user/conwy1
Post #623869 13th May 2017 5:32pm
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Balvaig



Member Since: 19 Feb 2016
Location: Fife
Posts: 719

Scotland 2016 Defender 90 Puma 2.2 Landmark LE Corris Grey
Yes pop out the cover on the door handle.
Remove screws from grab handle and remove.
Now the tricky bit. You need a trim removal tool preferably. You need to pop out the plastic trim retainers located around the edge of the door card. Carefully pulling the card with fingers helps to identify their location, and the trim tool will pop them out. if you don't have a trim tool then you can use a broad flat bladed scewdriver or get your fingers under the card and pull. You do run the risk of breaking the clips or the plastic card though.
From memory there is a retaining clip in the centre of the door card which can be carefully pulled off.
Not a big job, but does require care - replacement door cards are expensive Big Cry .
Post #623871 13th May 2017 5:35pm
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m33ufo



Member Since: 19 Jan 2008
Location: Cardiff
Posts: 1150

Wales 
Thanks both.

I do need to get a trim popping tool. I never have one when I need one which is surprisingly often Smile Hoprfully a knife from the cutlery draw covered in masking tape will suffice - I'll give it a go in the morning. The dog has dragged me to the coast Thumbs Up 110 DCPU



Mark
Post #623880 13th May 2017 6:34pm
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Daisy90



Member Since: 01 Feb 2015
Location: Hampshire
Posts: 843

United Kingdom 2001 Defender 90 Td5 SW Alveston Red
A nice warm sunny day will be ya friend also,

Plastic moves and bends better when warm,

In general I don't do ANY trim removal unless all is warm Thumbs Up
Post #623927 13th May 2017 9:39pm
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zsd-puma



Member Since: 09 Aug 2016
Location: Kent
Posts: 2720

United Kingdom 2010 Defender 110 Puma 2.4 USW Santorini Black
Definitely need a trim removal tool, one of those was the best investment i've ever made in a tool i think.

You can do it without one, but you'll likely end up breaking either the clips or the moulding on the door card that the clips fit into.

If you ever removed one of the side door cards, then you definitely need a tool for those anyway, as they always break if you don't use one.

Try not to get the all in one tools, the ones that look like a nail puller (like the back of a claw hammer) are the most versatile, athough i've also got one of the plier type ones and they're quite good for door cards.
Post #623965 14th May 2017 5:39am
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m33ufo



Member Since: 19 Jan 2008
Location: Cardiff
Posts: 1150

Wales 
The quality varies so much with these things - it's good to get a specific recommendation. I like the idea of the nylon kits to minimise damage/scratches. 110 DCPU



Mark
Post #623968 14th May 2017 6:04am
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zsd-puma



Member Since: 09 Aug 2016
Location: Kent
Posts: 2720

United Kingdom 2010 Defender 110 Puma 2.4 USW Santorini Black
The plastic ones are a bit too fat really, they tend to break the door cards more as the ramps on the ends of them are too steep.

I had a metal Sykes Pickavant one, but it seems they're no longer available.

I've also got this set, they're not bad;
http://www.ebay.co.uk/itm/CT1576-4PC-Door-...Swv0tVTJe5
Cheap and cheerful, but they work quite well.
Post #623970 14th May 2017 6:12am
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CDN38



Member Since: 14 Nov 2014
Location: Courtenay, BC
Posts: 729

Canada 2000 Defender 110 Td5 SW Bonatti Grey
For when you are removing the door card... here's the location of the trim clips to be aware of.

A trim tool is a valuable friend!



Click image to enlarge
 it's a Landrover thing...

my renovation thread:
http://www.defender2.net/forum/topic40792.html
Post #624102 14th May 2017 6:03pm
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m33ufo



Member Since: 19 Jan 2008
Location: Cardiff
Posts: 1150

Wales 
What a top man.....ordered a tool this afternoon!

Thumbs Up 110 DCPU



Mark
Post #624109 14th May 2017 6:47pm
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YOLO110



Member Since: 14 Feb 2015
Location: Perth Oz and Stansted UK
Posts: 1633

Australia 
CDN38 wrote:
For when you are removing the door card... here's the location of the trim clips to be aware of.



Click image to enlarge


I wonder if the RHD door clip location is the mirror image of that LHD one? YOLO... You Only Live Once...
Post #624190 14th May 2017 9:46pm
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m33ufo



Member Since: 19 Jan 2008
Location: Cardiff
Posts: 1150

Wales 
Whistle 110 DCPU



Mark
Post #624197 14th May 2017 10:05pm
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CDN38



Member Since: 14 Nov 2014
Location: Courtenay, BC
Posts: 729

Canada 2000 Defender 110 Td5 SW Bonatti Grey
YOLO110 wrote:
CDN38 wrote:
For when you are removing the door card... here's the location of the trim clips to be aware of.



Click image to enlarge


I wonder if the RHD door clip location is the mirror image of that LHD one?


There is only 1 way the tail door opens. Hinges on the vehicles right side.... (no RH or LH side) However, with the first and second row door cards, the clips are mirrored from side to side. it's a Landrover thing...

my renovation thread:
http://www.defender2.net/forum/topic40792.html
Post #624198 14th May 2017 10:10pm
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769

England 2004 Defender 110 Td5 CSW Bonatti Grey
YOLO110 wrote:
CDN38 wrote:
For when you are removing the door card... here's the location of the trim clips to be aware of.



Click image to enlarge


I wonder if the RHD door clip location is the mirror image of that LHD one?


Err, no Whistle Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #624200 14th May 2017 10:14pm
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custom90



Member Since: 21 Jan 2010
Location: South West, England.
Posts: 19531

United Kingdom 
Delintely use tapes to protect the paint or it will chew it badly, as mentioned earlier.

Warmer weather is indeed a good idea, and when you do it go easy. Use just enough force to remove it one by one.
Take you're time, no rush.

To much force too fast will create breakages.
But I've had mine off of all doors and back on with no problems at all with any door cards.
If anywhting the front are more tricky. Diesels Lives Matter. ⛽️🛢️👨‍🔧🧰⚙️
And if You Love the Country, then we’re on the same side ~
I got’ love for Britain, I got’ British pride’. 🇬🇧
Post #624207 14th May 2017 10:27pm
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