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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10420

England 
Well i do hope you find it in the end, i think patients is the key here Wink 1996 Golf Blue 300Tdi 110 Pick up. Keeper.


Clayton.
Post #620917 1st May 2017 9:53pm
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769

England 2004 Defender 110 Td5 CSW Bonatti Grey
The intercooler has been swapped back to the original and an initial run around the block looks promising, I'll run it like this for a few days and if all is good I'll buy a new bas intercooler.

Click image to enlarge

Original back in


Click image to enlarge

I just need to put the front end back on now so I can drive around tomorrow. Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #621100 2nd May 2017 6:49pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10420

England 
I hope that the " promising " is still good after a few or so runs Ray Thumbs Up 1996 Golf Blue 300Tdi 110 Pick up. Keeper.


Clayton.
Post #621460 3rd May 2017 8:39pm
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769

England 2004 Defender 110 Td5 CSW Bonatti Grey
Still promising Thumbs Up you really don't notice gradual power loss until you get it back. It pulls like a train now Mr. Green Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #621490 3rd May 2017 9:43pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10420

England 
Really chuffed for you Thumbs Up Great the " promising " is holding up Wink 1996 Golf Blue 300Tdi 110 Pick up. Keeper.


Clayton.
Post #621493 3rd May 2017 9:54pm
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769

England 2004 Defender 110 Td5 CSW Bonatti Grey
Thumbs Up I'll keep the old intercooler in for a bit, but I keep looking at the bas hi flow ones and my trigger finger is itching Rolling with laughter Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #621497 3rd May 2017 9:59pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10420

England 
If you dont press that button soon, you will be losing a lot sleep, coz you know in the end that its the way to go and the best thing is, you need a new one Whistle Wink Wink 1996 Golf Blue 300Tdi 110 Pick up. Keeper.


Clayton.
Post #621498 3rd May 2017 10:04pm
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769

England 2004 Defender 110 Td5 CSW Bonatti Grey
That sounds right Rolling with laughter it's only the fact that I've already thrown around £1600 at it in the last two weeks on injectors, map sensor and fitting that's making me think I should wait a week or two just to be sure it's fixed. Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #621500 3rd May 2017 10:10pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10420

England 
That makes a lot of sense Ray Thumbs Up But the only downside i can think of is that, if you have " fixed " the problem, then there is no excuse to get a new intercooler ??????? Whistle 1996 Golf Blue 300Tdi 110 Pick up. Keeper.


Clayton.
Post #621502 3rd May 2017 10:17pm
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769

England 2004 Defender 110 Td5 CSW Bonatti Grey
Ahh well, that fix is only temporary as it's the standard size intercooler I've put back in as the allisport one had split, so I definitely need a performance one to replace that Mr. Green Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #621504 3rd May 2017 10:20pm
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L110CDL



Member Since: 31 Oct 2015
Location: Devon
Posts: 10420

England 
With that reply then, i think that you will be able to sleep like a baby for a week or two knowing that your trigger finger will be activated Laughing Wink 1996 Golf Blue 300Tdi 110 Pick up. Keeper.


Clayton.
Post #621508 3rd May 2017 10:31pm
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isacs



Member Since: 28 Aug 2015
Location: Leamington spa
Posts: 404

United Kingdom 
On the bottom of page 18 you sort out the right hand capping. You refer to something called stopper. What is that? mine need doing so remembered I'd seen it done in your thread.

Greg
Post #631440 14th Jun 2017 9:14pm
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769

England 2004 Defender 110 Td5 CSW Bonatti Grey
Hi Greg, stopper is a very fine body filler, usually used for finishing any pinholes left in the filler surface. After treating the corrosion on my capping it only needed a very light skim of filler so I went with the stopper. Thumbs Up Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #631449 14th Jun 2017 9:48pm
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isacs



Member Since: 28 Aug 2015
Location: Leamington spa
Posts: 404

United Kingdom 
Thanks Ray
I was going to use p38. I'll just get some of that instead as it's only a going to have few pit marks.
Post #631452 14th Jun 2017 9:58pm
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mk1collector



Member Since: 17 Sep 2009
Location: West Yorkshire
Posts: 6769

England 2004 Defender 110 Td5 CSW Bonatti Grey
Thumbs Up for small jobs I find it nicer to work with. Ray
My build thread
http://www.defender2.net/forum/topic17615.html
Post #631454 14th Jun 2017 10:01pm
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