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airpusher



Member Since: 04 Sep 2011
Location: South Wales
Posts: 363

Wales 2006 Defender 110 Td5 XS DCPU Zambezi Silver
Charging point
Ok,

So I've moved house in the last couple of months and now park the defender next to the new garage. The last place it was parked backed up to it.

I put a ctek comfort point in the tub so that I could put the lead out of the garage door to the back to keep it on charge.


Click image to enlarge


Sadly with the new place, I can't do this. I now end up trailing a power lead out of the garage round to the tub and leaving the cute in there. Not ideal.

The ctek extensions are too short and too expensive to connect together.

Has anybody go any ideas, methods they have used etc?

I was thinking about one of these, but not sure how I'd connect it to the ctek connector.

https://www.nakatanenga.de/elektro/steckdo...cker?c=117

Cheers

Just to add, I will be fitting a dual battery system soon, so hopefully do it all together! 2006 Defender Double Cab- Zambezi Silver
Post #573559 26th Oct 2016 4:08pm
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excossack



Member Since: 22 Feb 2012
Location: North West
Posts: 5738

United Kingdom 1999 Defender 110 Td5 SW Caledonian Blue
An external Anderson connector wired in to the same wires as the CTEK one then an adapter the other end to go into the CTEK plug? 1999 Defender TD5 110

Regards
John M0VAZ
Econet Station 48 no clock
Post #573561 26th Oct 2016 4:16pm
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airpusher



Member Since: 04 Sep 2011
Location: South Wales
Posts: 363

Wales 2006 Defender 110 Td5 XS DCPU Zambezi Silver
Funny enough I was just looking at anderson connectors.

The main issue will all of it is the distance. I'm going to have to put a hole in the garage and a waterproof box to store the lead in when not in use.

Cheers 2006 Defender Double Cab- Zambezi Silver
Post #573563 26th Oct 2016 4:20pm
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miker



Member Since: 13 Sep 2015
Location: Surrey
Posts: 1758

United Kingdom 1999 Defender 110 Td5 CSW Rioja Red
Just chop and extend the CTEK wires
Post #573564 26th Oct 2016 4:22pm
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xtr2turbo



Member Since: 30 Apr 2016
Location: Hertfordshire
Posts: 71

United Kingdom 2016 Defender 110 Puma 2.2 USW Corris Grey
If you have the powered towing electrics on ebay you can buy a ctek to tow pont electric adaptor
Post #573583 26th Oct 2016 6:16pm
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airpusher



Member Since: 04 Sep 2011
Location: South Wales
Posts: 363

Wales 2006 Defender 110 Td5 XS DCPU Zambezi Silver
I've though about extending the wires but want to be waterproof it after. I'll have a look into it.

No, sadly I have the wrong downing electrics only the 7 pin I think with no direct to battery! Such a shame!

Cheers 2006 Defender Double Cab- Zambezi Silver
Post #573586 26th Oct 2016 6:20pm
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macfrank



Member Since: 05 Nov 2015
Location: somewhere in the north
Posts: 991

Germany 2015 Defender 110 Puma 2.2 SW Keswick Green
Quote:
I've though about extending the wires but want to be waterproof it after. I'll have a look into it.

There's glue-lined heat shrink for that, but you probably already know that Smile
Post #573611 26th Oct 2016 7:40pm
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airpusher



Member Since: 04 Sep 2011
Location: South Wales
Posts: 363

Wales 2006 Defender 110 Td5 XS DCPU Zambezi Silver
Not at all! I will have a look for that.

Thanks 2006 Defender Double Cab- Zambezi Silver
Post #573628 26th Oct 2016 8:22pm
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Cupboard



Member Since: 21 Mar 2014
Location: Suffolk
Posts: 2971

United Kingdom 2011 Defender 110 Puma 2.4 HT Corris Grey
You've got a few options for a decent waterproof joint.

Solder then glue lined heat shrink is probably the cheapest. Make sure you put the heatshrink over the cable before you solder them Wink

Things like this exist, it's a heat shrink solder splice that you just shove both wires in to, heat and away you go:
https://www.beal.org.uk/electrical-product...ge-25.html

You probably still want to put some heatshrink over the whole lot for mechanical protection and so it looks neat.

Then there are heatshink crimp splices like this:
https://www.beal.org.uk/electrical-product...r-red.html

They're slightly easier to do than the solder splices but a bit bulkier. Again, you'll want some heatshrink to put over the whole joint to make it look neat and for mechanical protection.

For cable, you probably don't need anything particularly special as it's a pretty low current. Some thin wall would do, but I'd prefer some nice rubber flex. H07RNF would be lovely, or something like: https://www.electriccable.co.uk/12voltcable.php
Post #573679 26th Oct 2016 10:04pm
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macfrank



Member Since: 05 Nov 2015
Location: somewhere in the north
Posts: 991

Germany 2015 Defender 110 Puma 2.2 SW Keswick Green
I like the crimp splices. However I understand you shouldn't solder any wires in a car or boat (the Defender being a bit of both Wink )
Oh, and this you will enjoy https://www.beal.org.uk/heavy-duty-comfort-crimpers.html, while this you will throw in the bin https://www.beal.org.uk/light-duty-crimpers.html Smile
Post #573752 27th Oct 2016 11:57am
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Cupboard



Member Since: 21 Mar 2014
Location: Suffolk
Posts: 2971

United Kingdom 2011 Defender 110 Puma 2.4 HT Corris Grey
Ah yes, non ratcheting crimpers aren't worth their weight in scrap. I really don't see the point.

However I have just bought a set because a tractor driver insisted they were the ones he wanted and ratcheting ones wouldn't do.

Not heard about soldering on boats being an issue? The tinning should help with corrosion resistance I'd have thought and the joint should be waterproof anyway?

Edit: turns out it's nothing to do with water, it's about mechanics. Solder creates an area of cable that won't flex properly and so it's more likely to break. The crimp reinforces the joint so is less likely to break, and the area away from the joint can flex as normal.


Last edited by Cupboard on 27th Oct 2016 12:17pm. Edited 1 time in total
Post #573755 27th Oct 2016 12:02pm
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Birdy



Member Since: 07 Oct 2011
Location: Côte d'Azur
Posts: 850

France 2011 Defender 110 Puma 2.4 XS CSW Santorini Black
"... shouldn't solder any wires in a car or boat"

Nor use anything other than stranded cable (i.e. not solid). But this is because vibration could possibly cause fatigue, not relevant in this application?

Peter
Post #573756 27th Oct 2016 12:08pm
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airpusher



Member Since: 04 Sep 2011
Location: South Wales
Posts: 363

Wales 2006 Defender 110 Td5 XS DCPU Zambezi Silver
Some interesting replies, thank you.

Cupboard, Thanks for the info and links. they are a great help.

Macfrank, Yup ratchet crimp in the tool box. A gift from the ETO at work when they needed to spend the remaining budget. I got the old pair.

Birdy, Never thought of it like that. Good point.

Just need to decide how to put it in the garage and make the access to the outside now. I was initially considering a external plug but that left the ctek in the car still. But now i'm thinking of a external comfort connector in a waterproof box mounted on the side of the garage. That way I can just plug the extension cable into it. Then all I need in the car is the cable.

Cheers 2006 Defender Double Cab- Zambezi Silver
Post #573774 27th Oct 2016 1:23pm
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Cupboard



Member Since: 21 Mar 2014
Location: Suffolk
Posts: 2971

United Kingdom 2011 Defender 110 Puma 2.4 HT Corris Grey
How about putting the charger inside, low voltage cabling through the wall, splice in to a retractable cable drum thingy (covered by a shelter to keep the rain off), take the mains connection off the other end of the retractable cable and put the Ctek connection on?

This sort of thing but with the mains bits taken off and replaced by Ctek bits:
http://cpc.farnell.com/brennenstuhl/124102.../PL1337408



There are two potential issues. First is that you'll be increasing the resistance (and therefore the voltage drop under load) of the low voltage side but it's such a low current anyway that I wouldn't be too worried. As the current drops the voltage loss will drop too so it will still charge properly.
The more significant one is that the connections are made by slip rings and if they get a load of corrosion build up on them then then it might pack up. We've had one like that with a lead lamp on it in our workshop for years though and that's still going.

Edit: CPC sell the heat shrink crimps too by the way, so you can get everything from them if you want.

Edit2: If you go for the more expensive longer one, it's actually IP44 rated so it's happy outside even with mains through it! It's also better cable, 1.5mm2 H07RNF rather than the vinyl. http://cpc.farnell.com/brennenstuhl/124100.../PL1337508
Post #573779 27th Oct 2016 2:13pm
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airpusher



Member Since: 04 Sep 2011
Location: South Wales
Posts: 363

Wales 2006 Defender 110 Td5 XS DCPU Zambezi Silver
Cupboard,

I think we are thinking along the same lines. Been having a look and if I mounted the charger in the garage and drilled a hole through for the low voltage cable. The put an empty 1 or 2 gang enclosure over the hole (mainly for tidiness) and use the extension cable I already have, it should reach.

I do like the retractable idea though, it could be used on other cars too when needed without taking it apart. Thumbs Up 2006 Defender Double Cab- Zambezi Silver
Post #573799 27th Oct 2016 5:07pm
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